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Thread: Kapex Insert
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6th November 2009, 10:43 PM #1Senior Member
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Kapex Insert
Well just found this bit of WA Blackbutt in the shed after doing some cleaning out this afternoon.
Damn thing was nearly the perfect fit for the kapex without even touching it aside from rounding over the corners
cheers
Brad
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6th November 2009 10:43 PM # ADSGoogle Adsense Advertisement
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6th November 2009, 11:11 PM #2
Beautiful.
soth
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6th November 2009, 11:40 PM #3
pimped up "Gooma" ZCI for your Kapex
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7th November 2009, 12:05 AM #4
but I wood've made it from MDF to match the feed table
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7th November 2009, 12:52 AM #5Senior Member
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7th November 2009, 07:16 AM #6
Very nice Brad.
What were Festool engineers thinking when choosing black plastic?
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7th November 2009, 11:57 PM #7Senior Member
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15th November 2009, 12:16 AM #8
Yeah, I discovered - after a few dozen cuts - that the el cheapo plastic insert was buckled and causing ever so slightly out of square end cuts. The insert was too long causing it to buckle up. So I tossed it in the bin and made my own from 6mm Marine 5 ply. Wonder if I could get a pro-rata refund .
Here's my effort. Much improved cutting.
Attachment 122035
Attachment 122036
Finished with Organoil Hard Burnishing oil.
Cheers
Sheddie in the ShedIf you never made a mistake, you never made anything!
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15th November 2009, 09:10 AM #9
Hmmm? I wonder how many insert replacements will take place because of this excellent work.
soth
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17th November 2009, 09:14 PM #10
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20th November 2009, 02:02 PM #11Senior Member
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Me Too
I had noticed that my Kapex insert was also buckled - read this thread and emailed Festool who had a replacement to me within 24 hours. Fantastic service and product support and it's well worth saying how good Festool is when they step up to the plate as they diod with me. It also goes to show what a valuable resource this Forum is too. Thanks to all.
Bob
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24th November 2009, 11:01 AM #12
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24th November 2009, 06:59 PM #13Senior Member
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I've not compared them alongside each other so I can't be sure. They are still black plastic, but I was advised by Festool that they are made from different material now. Time will tell... if it buckles again I'm opting for the timber insert.
Bob
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