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  1. #16
    Join Date
    Sep 2007
    Location
    Country West Oz
    Age
    77
    Posts
    201

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    Quote Originally Posted by Michael G View Post
    The broaches I have are the type that are shimmed with bushes.
    I had wondered about a hammer but thought that it could be a good way to break an expensive broach so I think that pushing with a jack is preferable. That does sound like some of the miners I have worked with though.
    I did think about doing this on the lathe but as the tailstock only has 4" of travel, it was going to be slow going. I may try it anyway just for comparison. I only have one keyway to cut from new but might drill a few holes in some scrap just to try a few things out first.

    Michael
    What I meant was to use the lathe tool, no force required, pretty slow but it works and is a good way for doing a 1 off.
    Regards
    Bradford

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  3. #17
    Join Date
    Jun 2008
    Location
    Victoria, Australia
    Age
    74
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    6,132

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    Hi Michael,

    Maybe I missed it, but what was the reason you don't want to use your shaper?

    Regards
    Ray

  4. #18
    Join Date
    Oct 2011
    Location
    Adelaide
    Age
    59
    Posts
    3,149

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    G'day Ray glad to have you back.
    I didn't want to use the shaper simply because the bore was small and I didn't want to have to make up another tool for the shaper. The current keyway slotting tool I have is limited to around 5/8" bore diameter or larger. Using the broaches was quicker in this case.

    Note to all - I managed to use the broaches on the lathe - and it worked alright. One thing I didn't mention was that the change gear was made of brass. I don't think I would have gotten away with it with a steel gear. Press coming up I think.

    Michael

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