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  1. #1
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    May 2011
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    Cool Needed a chainsaw carb gasket now on Sunday afternoon.

    So i fired up my lathe and chucked up a chunk of round scrap that i keep for small projects. It needed to have a 1 1/8" hole punched in the gasket. So i turned the chunk to 1 1/8" OD then turned the compound and cut from the center out making a nice sharp edge for the cutter. I left a small bump in the center of the punch to line up with the punch mark that i made with an ice pick down thru the diaphram cover. Just lined up the punch mark and slid everything in my shop press and punched it out. Perfect. 5 minute job....Bob
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  3. #2
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    Sep 2011
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    and saved a fortune in the process.
    Well done Bob.

    Phil

  4. #3
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    Jul 2012
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    Griffith NSW
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    One weekend last year, my wrx had developed a split in one of the intake pipes. This is a pretty big emergency for a turbo car, the resulting leaning can blow things to pieces pretty quick, and it was our only car at the time. So i manage to scrape together a 2nd hand turbo manifold to put into the old girl and the job went ahead on the sunday to have the car ready for the week. In the process of putting the intake manifold back on the motor, we (my wife is quite handy with a spanner or two) minced up one of the gaskets. On a sunday afternoon. In a western NSW town. Crap.

    Thankfully, my wife and her major in printmaking came to the rescue. She had a stock of super thick and fibrous papers usually intended for printmaking stashed away. 20 minutes of fine scissor work later and she had one ready to go. Doped it up with some oil and popped it. Still there over a year and 20k kms later. I posted this story on an australian wrx forum and so so many cant fathom that you can actually make a gasket without any problems. Its all genuine subaru this and cosworth that...pfft! Hasnt leaked yet!

  5. #4
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    Jun 2012
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    SA
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    If the mating surface has a sharp edge you can simply lay the gasket material on it and tap around the edge with a ball peen hammer.

    This will cut out a hole as well as any wad punch. It basically uses the sharp edge as a primitive wad punch I suppose you could say

    You can do external edges this way as well.

    Old trick most mechanics get taught early on.

    Rob

  6. #5
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    Aug 2011
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    Melbourne
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    Or, you could hand scrape both surfaces and do away with the gasket!

    Simon

  7. #6
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    Quote Originally Posted by simonl View Post
    Or, you could hand scrape both surfaces and do away with the gasket!

    Simon
    BTW

    I've owned air cooled V twin Ducati MC's for over thirty years.

    NO head gaskets used on these engines.

    The Italian electrics and hard casing might suck, but their machining is pretty good.

    Rob

  8. #7
    Join Date
    May 2011
    Location
    Salem Ohio
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    Cool

    Quote Originally Posted by simonl View Post
    Or, you could hand scrape both surfaces and do away with the gasket!

    Simon
    I tried that but it is under the metering gasket and needs the thickness of the gasket to work properly. Thanks...Bob

  9. #8
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    Jul 2012
    Location
    Griffith NSW
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    Quote Originally Posted by simonl View Post
    Or, you could hand scrape both surfaces and do away with the gasket!

    Simon
    And gaskets help serve as a heat barrier on intake manifolds. A popular mod for turbo cars is to fit phenolic spacers between the heads and intake to help prevent heat making its way back up the inlet.

  10. #9
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    Sep 2006
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    Mallacoota,VIC,Australia
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    Quote Originally Posted by aametalmaster View Post
    I tried that but it is under the metering gasket and needs the thickness of the gasket to work properly. Thanks...Bob
    HI,
    That is Dead right and also the Gasket has to be on the Correct side of the Diaphragm. I am a Outboard Mechanic and also Service and Repair Light Engines. You will be Amazed at what People will use for Gaskets, but Hey some of them Work quite well. One that does Work quite Well is Cardboard from a Cornflakes Packet, but obviously it depends on the particular Application.
    I HATE THAT BLUE SILASTIC STUFF.
    All The Best steran50 Stewart

    The shortest way to do many things is to do only one thing at once.

  11. #10
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    Sep 2011
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    Quote Originally Posted by steran50 View Post
    HI,

    I HATE THAT BLUE SILASTIC STUFF.
    So do I.
    I was following a Sika van yesterday (you know Sikaflex etc) and their slogan was "take the guesswork out of getting it right". Funny, I always thought we used skill to get it right, not guesswork!

    Phil

  12. #11
    Join Date
    May 2011
    Location
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    Cool

    My son bought a used Mustang with a 5.0 motor and the water pump was leaking. He said hey you are an old 5.0 guy from my younger years can you fix it for me. So i tore into it and it had a good gasket but the guy whoever used bathtub and sink latex caulk on it. No wonder it leaked. It won't leak now and he is going to be mad next time he tears it down after i fixed it...Bob

  13. #12
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    Jun 2012
    Location
    SA
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    We had a Victa lawnmower up the farm that had the head off for new rings and we had no head gasket so we just put it back on with some clear Selleys silicon.

    No worries, still holding fine when the motor finally wore itself out years later.

    Amazing stuff silicon. Handles heat quite well.

    Rob

  14. #13
    Join Date
    Nov 2007
    Location
    melbourne australia
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    Quote Originally Posted by nearnexus View Post
    I've owned air cooled V twin Ducati MC's for over thirty years.

    NO head gaskets used on these engines.
    I had a go kart with an Italian 2-stroke motor 30 years ago. No head gasket on that engine either.

  15. #14
    Join Date
    Apr 2004
    Location
    Melbourne
    Age
    64
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    250

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    Quote Originally Posted by nearnexus View Post
    If the mating surface has a sharp edge you can simply lay the gasket material on it and tap around the edge with a ball peen hammer.

    This will cut out a hole as well as any wad punch. It basically uses the sharp edge as a primitive wad punch I suppose you could say

    You can do external edges this way as well.

    Old trick most mechanics get taught early on.

    Rob
    Did exactly that last night -- Thermostat on the old bus went AWOL - fortunately stuck open! -- so at 10pm last night I was putting in a replacement -- gasket made from proper paper but cut out the centre hole using the above method. -- Has not leaked this morning, and the heater now works.
    Last edited by HavinaGo; 25th September 2012 at 02:43 PM. Reason: can't spell
    cheers
    David

    ------------------------------------------------
    A society grows great when old men plant trees whose shade they’ll never sit in. (Greek proverb)

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