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  1. #1
    Join Date
    Dec 2007
    Location
    Gold Coast
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    1,050

    Default Cutting Colourbond Sheet.

    What is the correct way to cut colourbond sheet in a straight line and in a semi circle.

    I have just completed a small pump station house and used up some left over colourbond.

    There must be an easier way then the way I did it. I have no Nibbler, and used aviation snips, angle grinder, cutting disc and grinding disc to smooth the edges.

    The cuts were difficult and not easy and very unprofessional although they did get covered over and only I know how bad they are.

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  3. #2
    Join Date
    Mar 2007
    Location
    Canberra
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    63
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    291

    Default

    G'day Star,

    I had a bit of cutting to do earlier this year - I settled on a metal cutting blade in a bosch jigsaw - was quick and accurate, albeit a bit noisy. As for the others, nibbler is probably best, but very expensive for one-of jobs; snips are just damn hard work and next to impossible when the colorbond won't get out of the way; angle grinders are discouraged as they heat up the metal and (apparently) it loses its anti-rusting properties.

    Cheers,
    Adam

  4. #3
    Join Date
    Sep 2006
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    Behind that little door under the thicknesser...
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    644

    Default

    Gilbows (bloody big tin snips) are the desired corro cutting tool. I use a nibbler to cut down the sheet and Gilbows to cut across or do anything fancy. Too easy.
    Ours is not to reason why.....only to point and giggle.

  5. #4
    Join Date
    Feb 2007
    Location
    Katherine ,Northern Territory
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    69
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    1,977

    Default

    The angled aviation snips work good ,the handle is at an angle to the cutting blades .at about a 35 deg angle .
    You may have to look around to find them .

    Kev.
    "Outside of a dog a book is man's best friend ,inside a dog it's too dark to read"
    Groucho Marx

  6. #5
    Join Date
    Dec 2007
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    Gold Coast
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    Default

    Thanks Guys and Woodlee. I will look out for the angled aviation snips. The straight ones don't work for me.

    If i see them, I will make a decision straight away and I will post how I went.

    Thanks

  7. #6
    Join Date
    Oct 2006
    Location
    Tallahassee FL USA
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    82
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    4,650

    Default

    The easiest way I've found to cut awkward shapes (not Colourbond, but so what?) is to make two cuts: The first cut (rough) a few mm outside, and the second cut to the line. For the second cut, the narrow waste just curls away from the snips, and is easier to control.

    Joe
    Of course truth is stranger than fiction.
    Fiction has to make sense. - Mark Twain

  8. #7
    Join Date
    Feb 2007
    Location
    Katherine ,Northern Territory
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    69
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    1,977

    Default

    Sorry I had to scoot earlier and meant to post a pic of the snips
    so I came back and I hope this copy and paste works.this is the type Im refering to the red handle style .
    No association with the website blah blah .

    http://www.upsidedownsupply.com/inde...ex&ScreenID=82


    Kev.
    "Outside of a dog a book is man's best friend ,inside a dog it's too dark to read"
    Groucho Marx

  9. #8
    Join Date
    Nov 2007
    Location
    Port Sorell Tasmania
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    77
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    278

    Default

    Offset snips can be had at Bunnies

  10. #9
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    Dec 2007
    Location
    Gold Coast
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    Default

    Thats the style of straight snips I have, Do you have to have left and right offset snips.


    I guess you do, as they would not make them unless they are for left and right handed people.

  11. #10
    Join Date
    Apr 2006
    Location
    near Mackay
    Age
    59
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    4,635

    Default

    A couple of years ago I remember reading a tip on this forum, I've tried it a few times now when I need to cut corrogated iron to length and it works great.

    Measure the length you want and make a small cut (20-30mm) with snips in the direction of the cut, lay a piece of timber (100x50 or similar, doesnt really matter) close to the line of cut. Put the timber on the end you want to use by the way.
    Get someone to stand on the timber, and with gloved hands, grip the waste end of corro near the small cut, and lift and rip it straight across.

    You will be surprised how easy this is, and it works out quite accurate, usually only 1mm or so out by the end of the cut.

    It can stretch the corrogations slightly sometimes, but I've found for small jobs like pump sheds and chookhouses etc. it doesnt matter. Might make a bit of differance on a big job like a house roof, or large shed though.

  12. #11
    Join Date
    Oct 2006
    Location
    Tallahassee FL USA
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    Default

    Quote Originally Posted by STAR View Post
    Thats the style of straight snips I have, Do you have to have left and right offset snips.


    I guess you do, as they would not make them unless they are for left and right handed people.
    Left and right snips are for the direction of cut on curved edges; I can never remember which is which, so I have to try each for verification. I suppose I could figure it out, but ...

    Joe
    Of course truth is stranger than fiction.
    Fiction has to make sense. - Mark Twain

  13. #12
    Join Date
    Feb 2007
    Location
    Katherine ,Northern Territory
    Age
    69
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    1,977

    Default

    Same as ships Joe , red for left (port )and green for right (starboard )
    easy way to remember is by saying "No more red port(wine) left"
    In the straight (non offset) the same except they have a yellow grip set for straight cuts.

    Kev.
    "Outside of a dog a book is man's best friend ,inside a dog it's too dark to read"
    Groucho Marx

  14. #13
    Join Date
    Jan 2008
    Location
    Brisbane
    Posts
    146

    Default

    I have heard of the ripping method but never tried it - I wonder does it still work on the modern higher tensile corrugated iron etc? I heard of a variation of this method too using a piece of wire to rip the iron with.

    The best way to cut it if you have a lot of sheets is a cold saw - Makita and probably others make small dedicated saws but you can also buy cold saw blades for I think about $80+ to suit circular saws - I used one of these once when putting up a shed - they cut the sheets like a knife through butter but be warned, they put a big load on the armature shaft - my old Skil saw was ruined eventually as the shaft actually twisted and wound up - so don't use on your best saw. Never use an abrasive cutting disc on colorbond as you will cause rust issues.

    Nibblers are great for non-straight cuts but put down a tarp under the cutting area to collect the razor sharp offcuts or you'll be picking them out of your barefeet for years to come. You can I think still buy a small nibbler attachment to use in a drill - not that expensive I seem to recall and probably OK for small jobs.

  15. #14
    Join Date
    Sep 2004
    Location
    Glenhaven, NSW
    Age
    81
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    1,064

    Default

    Quote Originally Posted by Quasimodo View Post
    Never use an abrasive cutting disc on colorbond as you will cause rust issues.
    I have used the 1mm abrasive discs in an angle grinder but use masking tape to mark the cutline, it's easier to see and keeps the sparks off the paint.
    Cheers
    Graeme

  16. #15
    Join Date
    Aug 2008
    Location
    Adelaide
    Posts
    1

    Default

    I had this trouble when building my shed. I rang a shed erector, he told me "Red handle for right handers, Green handle for left handers". That way a right hander can pull the waste away with their weak hand and vice versa.

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