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  1. #1
    Join Date
    Aug 2010
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    Default Douglas Shaper original guards

    Hi again.
    My 'under-drive' mod has been successful and the rest of the machine is coming back together - all bits taken off getting a spit and polish before going back on.

    As a result, I no longer have any need for the original belt guards ("chook cages"), clutch guard and feed adjuster cover, along with their holding brackets.
    If anyone wants to restore their Douglas shaper to original condition, PM me about these bits. They are in reasonable condition, a few dents in the wire mesh, nothing that can't be straighterned perfectly easily. No dents in the clutch cover.
    They come off my ball bearing model Douglas, but I'm ignorant if the plain bearing version's guards were any different.

    Cheers,
    Joe

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  3. #2
    Dave J Guest

    Default

    Hi Joe, I will put my hand up for Gary as he was asking about them a while back on here to complete his. I will send him a PM now to let him know and he can contact you about them.
    https://www.woodworkforums.com/member...garry-edwards/

    Dave

  4. #3
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    Default

    Nice of you to consider other members here, Dave.
    Garry has already been in touch. He has first option.
    Cheers,
    Joe

  5. #4
    Join Date
    Jul 2008
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    near Warragul, Victoria
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    2,500

    Default Popular machine

    Can I ask

    Why are these Douglas/Hercus shapers so popular . Seems that most forum members here have one ..except me Is it their compact size ?

  6. #5
    Dave J Guest

    Default

    I think they are popular because they are small in size. They are only a couple of hundred kilo's so easy to move around and ship.
    It also seems there are a lot around as I think plenty where made.

    As for there working side of things they are small and a bit slow compared to the slightly larger ones, but they do the job fine. If you want one, keep your eye out as they seem to come in waves, either there are plenty available for reasonable prices, or there are none around and people sell them for top dollar.

    Dave

  7. #6
    Dave J Guest

    Default

    Quote Originally Posted by jhovel View Post
    Nice of you to consider other members here, Dave.
    Garry has already been in touch. He has first option.
    Cheers,
    Joe
    No problem Joe, I would do it for you anyone here if I know there looking for something. Good to hear Gary has got a hold of them.

    Dave

  8. #7
    Join Date
    Sep 2011
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    Default

    Quote Originally Posted by morrisman View Post
    Can I ask

    Why are these Douglas/Hercus shapers so popular . Seems that most forum members here have one ..except me Is it their compact size ?
    For me it is the fact that tooling is cheap, it can do/make most things a mill can (including a round hole or shaft), gears, sprockets splines, easier to set up for a flat surface. They are aussie made, we had one at trade school (sentimental I guess). Compact, great size for the home workshop. Oh yeah, dovetails as well. Don't get me started on the mesmerising effects of just watching it (therapy is available)
    I could go on Mike

    Phil

  9. #8
    Join Date
    Oct 2004
    Location
    Southern Highlands NSW
    Posts
    920

    Default

    Quote Originally Posted by jhovel View Post
    Hi again.
    My 'under-drive' mod has been successful and the rest of the machine is coming back together - all bits taken off getting a spit and polish before going back on.
    Hi Joe,
    Have you put the motor in the base? Any chance some photos?

    Jordan

  10. #9
    Dave J Guest

    Default

    Quote Originally Posted by nadroj View Post
    Hi Joe,
    Have you put the motor in the base? Any chance some photos?

    Jordan
    Here you go Jordan,
    https://www.woodworkforums.com/f65/sh...ml#post1510302

    Dave

  11. #10
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    near Warragul, Victoria
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    Default shaper

    Ok so I see that there are variations in them. Which type would be the best ? Some have plain bearings, are these less sought after or less valuable ?

    The later Hercus copies . Are these better ?


    found a manual http://www.bbssystem.com/manuals/Douglas-Shaper.pdf

    Mike

  12. #11
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    Default

    Yep, we found that 'manual' a while back. It is a parts list. After all our searching and research it seem now likely that a user or maintenance manual was never printed - or they have all disappeared....
    Joe

  13. #12
    Join Date
    Oct 2004
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    Southern Highlands NSW
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    Default

    Quote Originally Posted by Dave J View Post
    Thanks Dave,
    That does indeed look like a worthwhile modification. As well as space saving, it should be quite a bit neater.
    Have you or Joe finished? Any negatives with it?

    Jordan

  14. #13
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    Default

    Hello Jordan,

    Any chance of a few photos showing how Hercus mounted the motor and associated drive on the 270?

    Bob.

  15. #14
    Join Date
    Oct 2004
    Location
    Southern Highlands NSW
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    920

    Default 270

    Here's some photos of the Douglas/Hercus 270 shaper.
    There's another, earlier Douglas next to it.

    Jordan

  16. #15
    Ueee's Avatar
    Ueee is offline Blacksmith, Cabinetmaker, Machinist, Messmaker
    Join Date
    Dec 2011
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    Default

    Hi
    I don't know about the shaper (bit small if you ask me.....) But that swage block looks like a beauty!
    Seriously though, that shaper must be pretty late is it? i have never seen a small one with a gearbox.
    1915 17"x50" LeBlond heavy duty Lathe, 24" Queen city shaper, 1970's G Vernier FV.3.TO Universal Mill, 1958 Blohm HFS 6 surface grinder, 1942 Rivett 715 Lathe, 14"x40" Antrac Lathe, Startrite H225 Bandsaw, 1949 Hercus Camelback Drill press, 1947 Holbrook C10 Lathe.

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