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7th February 2009, 06:50 PM #16Senior Member
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R C, Blu Rock,
I also have a set of these 12 mm insert turning tool holders which came with a lathe. I have not been able to identify the various inserts. Excluding the threading and parting ones there are four normal turning ones, two square and two trigons. I seldom use them because they are very prone to chipping the cutting edges, and because replacements other than the ones in kits like the H & F ones are difficult to identify. They would get more use if I could find a reasonable alternative source of supply for a better quality insert, and I am apparently not alone in this. I use mine mostly on mild steel.
Both the square types are 10mm square. Thickness is 3.50 mm. Hole is parallel, no countersink, and is 4 mm diameter. There is a shallow recessed circle on the bottom of the insert which is 7 mm diameter. They are either zero rake, or very slightly positive - difficult to tell. There is only a very small radius on the corners. One type has a continuous chipbreaker groove about 2 mm wide running around the cutting edge, including around the corners. The other one has four chip breaker grooves open on the cutting end and finishing level with the far side of the centre hole on the other end. Nose radius on these appears to be slightly greater than on the ones with the continuous chip breaker.
The trigons come in two types - for right hand tools and for left hand tools. Hole size, thickness and the recessed circle on the bottom are the same as for the square inserts, i.e. 4 mm, 3.5 mm and 7 mm. There are chip breaker grooves on each cutting edge, open on the cutting edge end and closed where they terminate almost at the short part of the opposite side to the cutting edge. Not sure how trigons are measured, but from one cutting edge to the opposite flat side is 12.88 mm. The longer part of the side opposite to a cutting edge is adjacent to the opposite chip groove, and is about 7 mm long. The shorter part is about 6 mm long. Nose radius, while still small, appears to be slightly greater than on the square inserts.
I have tried to identify these from the link which R C posted, but nothing seems to correspond with dimensions given in the link. I also have an old Seco catalogue, but cannot find anything remotely like the inserts which are used in the Chinese sets, though I might not be looking in the right place. Any identification of an alternative for these insert types would be much appreciated.
Regards,
Frank
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7th February 2009 06:50 PM # ADSGoogle Adsense Advertisement
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7th February 2009, 08:08 PM #17
Guys, I can buy the inserts individually from Gasweld for about $6 each, but they are the 'original' type, not 'good' quality inserts. As previously mentioned the inserts are shown below ( from what I have found so far) However I can't find these types listed in the 'usual' better brands. So the quest goes on.
ISO name tool holder
LN1215R/L04
PWKNR/L1012J06
PWUNR/L1012J06
PSSNR/L1012J09
PSSNR/L1215H09 h1 = 12 mm
PSBNR/L1215H09
PWGNR/L1215H06
LW1215R/L06
QA1222R/L03
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7th February 2009, 08:37 PM #18
I have the same set, purchased with my lathe from Asset Plant & Machinery. They sell a set of the inserts to suit (9) fro about $55, they also have them individually in packs of 5 for about $32.
The set looks like first pdf attched.
http://www.bernardo.at/upload/docume..._tool_sets.pdf
Ozmestore on Ebay sell the inserts in sets of 9 for $33+$4.50 postage
I have been doing some Googling and found a supplier overseas (germany) (pdf #2) who sells them in packs of 5 for EUR 7.14, or about $A15 for 5, plus postage of course, at least I think that ois for a pack of 5?
http://www.cut-tools.de/product_info...oducts_id=1206
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8th February 2009, 10:13 PM #19Pink 10EE owner
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Cannot really help you there Franco, they could very well be specials made only for that holder..
Here are some pics showing the difference between positive and negative inserts
The positive has square edges and is double sided and the positive has clearance built into it
The holders show why this is so... The positive holder angles the insert down at the tip to provide cutting clearance... The positive holder is flat..
Negative inserts are inherently stronger but require greater rigidity and more power to make them cut then positive inserts
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9th February 2009, 06:04 PM #20Senior Member
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R C,
Thanks for the photos and comments. The inserts themselves have little or no front clearance built in, and are angled down as in your right hand photo, which gives a very small amount of clearance - sometimes not enough when facing - I notice that some of my holders have rubbing marks below the insert.
Big Shed's second link above gives the ISO codes for the Chinese inserts, but nothing like them appears in the Seco catalogue, so you are probably right in saying that they are specially made for the holders we have.
Thanks Inventor, too, for the Gasweld tip for an alternative supplier. As you say, the quest goes on. I will probably weaken eventually and buy some holders which take better inserts, and meanwhile keep using HSS for most jobs as I do at present. The carbide tools are very useful sometimes though.
Frank.
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