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Thread: HP 5526A Laser Interferometer
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21st October 2012, 10:52 PM #1
HP 5526A Laser Interferometer
The recent Gray's auction at Carrum Downs, had a dusty wooden nondescript box of bits containing a HP 5526A laser interferometer, which caught my eye,
After a bit of on-line research looking for and trying to fathom HP part numbers, I contacted Stuart who kindly went to the inspection day.
I actually thought he lived closer to Carrum Downs that it turned out to be..
So Stuart checked the box contents in enough detail for me to put in a fairly high bid, I ended up winning it for $1200, including the buyers commission and extras.
The system dates to the late 1970's and sorting through the manuals I found the original documentation for the purchase order, the system cost $38,437 on December 1st 1979, and there is an
interesting note next to the Automatic Compensation Option, "Not Purchased use tables instead" (cheap buggers) it would have only cost them just on an additional $5800 to buy the Automatic Compensation Option.
Which is the only missing component that I really would like, in any event I picked up one on ebay, together with the atmospheric sensor and material temperature sensor.
$38,000 in 1979 would have got you a decent house in Melbourne...
The unit measures to 0.01 microns and can do length, straightness, squareness, flatness with different optical configurations, the Automatic Compensator does the temperature and humidity correction for changes in the speed of light in air, and the material temperature sensor does allows you to input the temperature expansion co-oefficient for the material you are measuring.
I think the original purchaser might have been ZenfordSieglerZiegler (Reservoir) It was last sold in 1994, by Kirby Engineering ( Revesby NSW), to Production Machine Tools ( Silverwater NSW), at some stage the unit was checked by the CSIRO Divsion of Applied Physics,
and they strongly recommended purchasing the Automatic Compensation Option, advice sadly not followed.
I suspect that the system has been collecting dust since the last sale in 1994, and during that time the plastic foam has turned into a gooey tarry mess...
Apart from being a black sticky mess, it's all precision optical stuff... which makes it a nightmare to clean, you can't touch the optical surfaces, the risk of damage is too great.
I would have liked to dump everything into an acetone bath, but that would have meant all the optics would end up covered in a film of the sticky tar, plus probably destroy paint and other parts.
The only solution was to painstakingly remove as much as possible with plastic scrapers ( staying away from the optics ) and then carefully brush methylated spirits and wipe off with costco paper towells
When the outside surfaces and non optical surfaces were clean. I got a squeeze bottle of iso-propanol and flushed the optics ( without touching them) finally dabbing gently with Lens Tissue seemed to work ok
The Laser Head and Display Head were in seperate HP Hard carry cases, and only the Laser Head suffered from the foam rot syndrome.
But it all powered up ok.. and I got a red dot coming from the laser head... much relief..
The display is the old school nixie tube.. gotta love nixie tubes...
The unit came with the essential HP 9815 calculator and plotter.. plus a number of tapes, still to be explored..
The optical option kits really determine what you can and can't' do with this machine, and I think I've got most of what I'll be able to get some use from.
The optics for surface plate calibration are set-up like so..
After some false starts with beam alignment, the surface plate setup is working, and after I get the calculator and plotter going
I should be able to find out if those supplied surface plate calibration charts are real or not...
The linear distance measuring was interesting, just touching a finger on the end of a 32 x 5 mm parallel the width changed several hundredths of a micron with the temperature change...
It will be interesting to see if the material sensor compensation works, when it arrives.
That's all for now, I'm going off to play some more, There's an optical square that looks interesting...
Regards
Ray
PS.. Stuart get's first dibs on loaning the system, and Michael G has indicated he would like to borrow it for a work application..
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21st October 2012, 10:57 PM #2Distracted Member
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Too cool!
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21st October 2012, 11:01 PM #3
Nicely bought and described Ray
Now you will be the king of machine surveys, and of course there will be no excuse not to have all your machines in perfect alignment, flatness etc..1915 17"x50" LeBlond heavy duty Lathe, 24" Queen city shaper, 1970's G Vernier FV.3.TO Universal Mill, 1958 Blohm HFS 6 surface grinder, 1942 Rivett 715 Lathe, 14"x40" Antrac Lathe, Startrite H225 Bandsaw, 1949 Hercus Camelback Drill press, 1947 Holbrook C10 Lathe.
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21st October 2012, 11:27 PM #4GOLD MEMBER
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Wow Ray, I dont even recognize half those pieces with them sticky black mess removed. Great to hear the laser still fires up.
I think you might have got to the bottom of the "is this close enough" rabbit hole!
Stuart
If I ever need to borrow the system, I think I'd also need the operator.
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21st October 2012, 11:48 PM #5
+1 on the operator. I could ply you with coffee til the cows came home on the off chance that you could configure my new fangled electo-thingy lathe drive system. And you could verify the geometric survey all at the same time. Such a deal for you! Oy vey!
GrigorovichIt's all part of the service here at The House of Pain™
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21st October 2012, 11:59 PM #6
Well done Ray!
What a brilliant piece of equipment - and now in the right hands too.
I look forward to the new calibration chart for the granite plate!
I have two other surface plates I would love to kow more about .... one day.Cheers,
Joe
9"thicknesser/planer, 12" bench saw, 2Hp Dusty, 5/8" Drill press, 10" Makita drop saw, 2Hp Makita outer, the usual power tools and carpentry hand tools...
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22nd October 2012, 01:17 AM #7
Hi All,
Thanks all for the encouragement, sounds like I'll have to draw up a schedule for the travelling machine survey circus.... GQ get's front billing with his famous coffee on offer.. that's an offer I can't refuse...
Stuart is almost a part owner, since I wouldn't have bought it without his intelligence gathering.
Joe, any time you want to check those surface plates, let me know, should make for a fun afternoon.
In the brief period i've had playing around with it I see a really annoying feature.. whenever the beam is broken the measurement resets... Phil already mentioned this to me during a phone conversation, and he's right.. wires and levels don't have this problem.
Looking at the circuits, it appears that the laser head sends a frequency output to the display head and when this signal isn't present it resets, ( I'll have to dig a bit deeper to confirm the way the logic works ) but, I'm thinking maybe I can modify it with so that a micro monitors the frequency output and if present it just passes through to the display unit, and if the beam is broken and the signal disappears the micro would continue generating a dummy signal to stop the display resetting.
The effect would be that if the beam is lost the display just freezes ( or goes to some weird value) until the beam is restored...
The surface plate calibration procedure looks interesting, you can leave the laser head set up in a fixed location.. and the rest is done with smoke and mirrors ( well maybe not so much smoke)
\
The program runs on the HP9815 calculator and automatically generates the familiar looking isometric plot of the surface plate calibration
Can't wait to see if it works...
Regards
Ray
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22nd October 2012, 06:50 AM #8Philomath in training
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Damn! Why did I ever decide to not bid with that much fun on offer
Interestingly I priced the latest incarnation of this system a month or so back. The basic bits with auto-compensation + length measurement is around $35k.
Michael
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22nd October 2012, 08:48 AM #9Member
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This might be useful to you...
... a quick search found several pages, but this on is dedicated to your particular machine:
HP 5526a Page
Regards,
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22nd October 2012, 01:10 PM #10
Hi Michael,
Back in the 1970's I remember the first HP programmable calculator being demonstrated when I was working at CSIRO, the calculator was then $700, at a time when my fortnightly salary ( as a lowly TA) was $72, so that was nearly 6 months wages. Now you can buy a much more powerfull computer for pretty much the same money, (say less than 1000) and programmable calculators are still in the same general price range.. Computing power just keeps getting cheaper.
The HP9815 is similar to one I used to use back in those days, we used to use it with the hp plotter to generate graphs of experimental results, and I was the menial who had to enter pages and pages of experimental data.. this is bringing back fond memories..
And yes, you would have fun with this system.. well maybe you still will when that other job comes up, later next year was it?
Thanks Kraehe, for the link, good site, I've sent an email, I think I can help him out with some of the manuals he's looking for.
Regards
Ray
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22nd October 2012, 06:35 PM #11GOLD MEMBER
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If you like nixie tubes, you'll love one of these: Nixie Clocks
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22nd October 2012, 06:51 PM #12SENIOR MEMBER
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What we used to do, is ring the closest Airport and get current air pressure and wind speed readings.
I know that machine. Its cursed I tell you. 0.01 um resolution, you will get dizzy watching that. Say you were using that in Shepparton, and I was to sneeze. That will set it off.
Zenford were lucky to still have it, we had it on a job at the State dock yards Newcastle, 9 months in the year I turned 22, 1985. We had it stashed in one of the engineers rooms at the hotel, a place just off Hunter street. Just inside the door. The cleaner forgot to close the door, and it sat there all day in plain view.
Regards Phil.
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22nd October 2012, 07:00 PM #13
Today you can just download the app "Aero Weather" on your smart phone and get the nearest met station report every half hour. Its free. (Smart phones with apps like these are the single greatest advance in flight safety in ten years. Or more.)
I saw a little gauge just today on a laser-engraved Z-Z fixed holder.
GregIt's all part of the service here at The House of Pain™
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22nd October 2012, 08:59 PM #14
Hi Phil,
Small world, The Zenford engineer that appears in the various documents is Ian Tierney, ( any bells? ) I've been looking up info on Karl Zeigler, interesting stuff.. Ed Nicholson ZZ made some interesting stuff..
Its cursed I tell you. 0.01 um resolution, you will get dizzy watching that.
Thanks for correcting the spelling of Ziegler, I got the incorrect "Siegler" spelling from a Hewlett Packard letter to Ian Tierney, obviously HP got it wrong...
Finished cleaning the remaining parts today, and chasing up pens for the plotter, should be able to try making some proper measurements soon.
Regards
Ray
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22nd October 2012, 09:19 PM #15GOLD MEMBER
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