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  1. #16
    Join Date
    Jun 2008
    Location
    Victoria, Australia
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    74
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    Default

    Hi James,

    Drawings are all good, I'll PM you tomorrow with the details, I think the local saw repair place might have some reject circular saw blades, and as Bradford suggested earlier that would be perfect material.

    Regards
    Ray

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  3. #17
    Join Date
    Jun 2008
    Location
    Victoria, Australia
    Age
    74
    Posts
    6,132

    Default One Finished

    Hi James,

    I got one finished, the other one will have to wait for a couple of days, I've got some on-site work to do.

    For anyone interested in making a riving knife, here are a few pictures.

    Old 14" saw blade from the local saw sharpening place, no charge, if you ask nicely they will be happy to give you an old blade, just watch out for cracks and warps, this one was nice and straight and only a few minor cracks close to the teeth, which was most likely why it was scrapped. Thickness 100 thou ( pretty close to 2.5mm )



    Make paper template. and figure out where to do the rough cuts



    Stick paper template in place for initial shaping


    Rough out the shape with angle grinder and thin cut off wheel, the slot for the mounting bolt was filed by hand, and then the edges finished off on the linisher. I started forming the bevel, but James can finish that to suit his setup. (I don't think its critical, so long as the riving knife enters the kerf cleanly.

    Here is the finished part, after surface grinding, finished size 97 thou..





    Regards
    Ray

  4. #18
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    Looks great Ray.
    Whats that you're using to measure the blade thickness?(and does BT have one)

    Stuart

  5. #19
    Join Date
    Jun 2008
    Location
    Victoria, Australia
    Age
    74
    Posts
    6,132

    Default

    Quote Originally Posted by Stustoys View Post
    Whats that you're using to measure the blade thickness?(and does BT have one)
    Hi Stuart,

    I've got my fingers crossed, BT doesn't have one, but I wouldn't be surprised...




    It was a pickup from Denman Robinson, spring loaded, measures up to 1/4" and up to 2 1/2 inches depth. No brand that I can see, and the label inside the box is mostly missing. It's the perfect thing for measuring saw plate thickness.

    Regards
    Ray

  6. #20
    Join Date
    Jan 2010
    Location
    Sydney
    Posts
    63

    Default It looks great!

    Quote Originally Posted by RayG View Post
    Hi James,

    I got one finished, the other one will have to wait for a couple of days, I've got some on-site work to do.

    For anyone interested in making a riving knife, here are a few pictures.

    Old 14" saw blade from the local saw sharpening place, no charge, if you ask nicely they will be happy to give you an old blade, just watch out for cracks and warps, this one was nice and straight and only a few minor cracks close to the teeth, which was most likely why it was scrapped. Thickness 100 thou ( pretty close to 2.5mm )



    Make paper template. and figure out where to do the rough cuts



    Stick paper template in place for initial shaping


    Rough out the shape with angle grinder and thin cut off wheel, the slot for the mounting bolt was filed by hand, and then the edges finished off on the linisher. I started forming the bevel, but James can finish that to suit his setup. (I don't think its critical, so long as the riving knife enters the kerf cleanly.

    Here is the finished part, after surface grinding, finished size 97 thou..





    Regards
    Ray
    Ray

    It looks superb! Thanks again and obviously no worries about the wait!

    Cheers

    James

  7. #21
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    Certainly a neat piece of kit Ray.
    Thanks
    Stuart

  8. #22
    Join Date
    Sep 2007
    Location
    Country West Oz
    Age
    77
    Posts
    201

    Default

    Nice job.
    Mine didn't come out as neat as that
    Regards
    Bradford

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