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  1. #1
    Join Date
    Jul 2009
    Location
    Czech
    Posts
    2

    Default How big a lathe do I need?

    Hi, experienced metal workers.

    I would like to know if a 180mm X 300mm lathe with a 100mm dia chuck is capable of making the simple 135mm dia part I described below?
    I am looking at buying this lathe to do it
    http://www.optimum-machines.com/pro...ario/index.html

    The largest part I need to make is a cylinder with a convex outer profile from acetal (hard plastic) max 135mm OD 122mm ID and 70mm long
    If I turn the chuck jaws around to clamp my piece do you think this machine is big enough to do it? it comes with an 80mm Dia chuck but I can fit a 100mm dia one.

    I understand I will have to part it off after removing it from the lathe, or from the inside (difficult but I don’t need a 90 deg part).

    If not what is the smallest size machine I could buy that will successfully enable me to make this part? Possibly this one?
    http://www.quantum-machines.com/pro...-400/index.html.

    I currently live in CZ and really these optimum or quantum machines are the only ones available here.

    I really want to buy the smallest lathe capable due to cost and weight of the machine tool.
    Much appreciation in advance for answering my question

    James

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  3. #2
    Join Date
    Jun 2007
    Location
    sydney
    Age
    64
    Posts
    3,566

    Default

    The first lathe that you have suppied a link to seems to indicate in its specs that it can only swing a max 110 dia over the cross slide.
    The second one doesnt state in the specs from what I read as its max dia over the cross slide only its max turning dia,you may need to ask what it can swing over the carriage.
    With the first on the job could be done but you would have to be working with your tooling extended out of the tool post toward the headstock due to the limit over the carriage.
    Theres no reason why you could part the item off in the lathe from the inside.The only problem you would have is when it parts off your material may get damaged on the internal bore if its a critical dimension.
    When it comes to your choice of chuck as long as the 80mm can hold your OD t will be fine,but if your concerned get the larger 100mm chuck this should accomadate your material.
    If the second lathe can swing your diameter of material over the cross slide it would probably be the better choice.

  4. #3
    Join Date
    Jul 2009
    Location
    Czech
    Posts
    2

    Default

    Thank you very much for answering my question Pipeclay.
    I thought the same but was concerned about the cutting tool overhanging the tool post by ~72mm, you think it might work with the hard plastic material I want to use ) I have emailed the company about that exact spec you mention. It is rather pathetic that they don't give it on the bigger machine or any of their other lathes! It is one of the most important. I have not got a reply as yet.

    Thanks for the warning about parting it off. I thought I would slow the RMP right down when doing it and probably leaving it just hanging, then use a hobby knife to finish it off

  5. #4
    Join Date
    Jun 2007
    Location
    sydney
    Age
    64
    Posts
    3,566

    Default

    Part the item off which ever way will give the desired result with the least amount of frustration or damage.
    In regards to the tool overhang I would suggest using High Speed Steel tool bits sharpened to your required profiles or there abouts.
    The tool bits I would then secure to the Heaviest piece of material you can fit into the Tool Post so as to give you the most Ridgidty.
    Hopefully it should be ok with not much vibration or tool flex.
    When you finally decide on a Lathe it would be good to have some extra material to try your cutting tools on ,hopefully you can eliminate any tooling problems before starting the part in question.

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