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  1. #1
    Join Date
    Oct 2011
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    sydney
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    Default Leveling a hercus 260 Prt II

    Hi,

    Awhile back I posed a question regarding leveling my hercus 260. It's still not level.

    The lathe is bolted to a factory cabinet via four leveling screws.

    My concrete floor is highly uneven, not one corner is even. I'm talking a couple of mm's every corner.

    I tried putting shims at each corner to even it out. No success. The lathe simply wobbles at speed.

    I need to come up with some thing better. After looking on the net I seen on bloke who fitted machine anti-vibration mounts at each corner. I think the cabinet would take the weight if I used a big backing plate on the nut.

    I'm concerned that I will lift the entire cabinet and lathe of the floor. I would use four machine mounts.

    Any suggestions. Ps I can't bolt the cabinet to the floor.

    Thanks Ben.

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  3. #2
    Join Date
    Jun 2007
    Location
    sydney
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    64
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    Default

    I would concentrate on using the shims,no reason why if the machine is touching the shims in 4 places that it should wobble excessively.
    There is the chance of the machine wobblying if the workpiece is greatly off centre,otherwise the weight of the lathe and cabinet should hold it firmly on the packing shims.

  4. #3
    Join Date
    Jul 2008
    Location
    near Warragul, Victoria
    Posts
    2,500

    Default Speed

    Does it wobble at all speeds ?

    My Sheraton wobbles slightly at a certain speed, but is generally pretty stable otherwise .

    My concrete floor slopes quite a bit at a oblique angle . I used rubber strips under the base of the lathe , at the front Rh corner the rubber is thickest .

    Mike

    Mike

  5. #4
    Join Date
    Oct 2011
    Location
    Adelaide
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    3,149

    Default

    I'm not familiar with the Hercus cabinet, so don't know how stiff it is. However, I think this needs to be done in two stages.
    First, loosen off the lathe bolts so that the lathe bed is not twisting the cabinet. As Pipeclay suggested above, shims should be fine - you can always replace them later with custom machined single pieces but the first aim is to get the cabinet sitting so that it does not rock. A lot of these metal cabinets flex too much when empty and so it might help if you had a bit of weight in the bottom.
    Once you have the cabinet firm then start on the lathe with the usual methods

    Michael

  6. #5
    Join Date
    Nov 2008
    Location
    Sydney
    Posts
    120

    Default

    I had a similar problem with my 260, I fitted a bolt and locking nut (1/2in Whit IIRC) to each of the threaded holes in the corners of the bottom of the cabinet. These were screwed down into a recess in a 75mm dia CI pad about 20mm high on the floor. The cabinet now sits about 25mm above the floor and is level and stable.

    Chas.

  7. #6
    Join Date
    Aug 2008
    Location
    near Rockhampton
    Posts
    4,304

    Default

    No matter what you do the lathe will wobble at some speed... They are not $20 000 lathes that have balancing features built in, but light machines....

    I have mine sitting on something like 50mm square pads with the feet adjustable so the machine is level, I then had to tweak the lathe bed/cabinet bolts to get the headstock to cut parallel...

    It still wobbles at some speeds as it's harmonics all coincide... I do not think there is much you can do about it as the machine simply does not have the mass to absorb the out of balance forces...
    Light red, the colour of choice for the discerning man.

  8. #7
    Dave J Guest

    Default

    As Pipeclay said it shouldn't wobble around on 4 shims at each corner. If it's from the lathe running the only thing I can suggest is to put weight into the cabinet to help out.

    Dave

  9. #8
    Join Date
    Oct 2011
    Location
    sydney
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    Default

    Thanks for the replies,

    Today I will:

    Clean up the lathe;
    Take everything out of the cabinet;
    Take out the shims that are already in place;
    Attempt to level the lathe with a builders' level and using shims at each corner;
    Place some plate weights in the cabinet;

    If that doesn't work, I'll:

    Take out the weights, undo the lathe leveling bolts and adjust from there.

    If that still doesn't work, I'll go with Chas's idea of bolts through the corners in the base of cabinet. Thanks for that Chas, I didn't even know those holes where there.

    Thanks Ben,

    ps I know I should be using a machinist level but I can't afford one. I bought one from CTC and it was broken on arrival.

  10. #9
    Dave J Guest

    Default

    He has always been very good on replacing things for me, did you contact him, or are you waiting for another one to arrive?

    Dave

  11. #10
    Join Date
    Oct 2011
    Location
    sydney
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    880

    Default

    Hi,

    I sent him a email explaining how disappointed I was, but didn't ask for my money back as I had a little temper tantrum after spending a day trying to fix and adjust the level.

    I sort of leveled the lathe, it's not perfect but it will do for the moment. I haven't test cut to proper spec's, just a quick reduction of diam. Has a 0.03mm difference in diam over 150mm (the work piece held in a three jaw chuck). Will continue to work on it.

    I still have slight vibration when running, but its not to bad. I removed all shims and put about 40kg of plate weights in each end of the cabinet. Only using a builders level.

    Ben

    Cheers Ben.

  12. #11
    Dave J Guest

    Default

    Usually I have found he will give you a credit, or ask to send it back on his money, and then he resends you a new one.

    Good to hear you are getting it sorted out. The carpenters level will be fine, I used one for years before getting a machinist level.

    Dave

  13. #12
    Join Date
    Apr 2004
    Location
    Melbourne
    Age
    64
    Posts
    250

    Default

    Quote Originally Posted by bwal74 View Post
    Hi,

    Awhile back I posed a question regarding leveling my hercus 260. It's still not level.

    The lathe is bolted to a factory cabinet via four leveling screws.

    My concrete floor is highly uneven, not one corner is even. I'm talking a couple of mm's every corner.
    ........

    Any suggestions. Ps I can't bolt the cabinet to the floor.

    Thanks Ben.
    I read you can not bolt the lathe to the floor so this idea may not be doable in your situation but I have a friend who had the same problem of a sloping uneven floor.

    His approach was to build a small form out of timber (silicon to seal, about 25mm thick) and then pour self levellling compound as a base for the lathe. It worked a treat for him!
    cheers
    David

    ------------------------------------------------
    A society grows great when old men plant trees whose shade they’ll never sit in. (Greek proverb)

  14. #13
    Join Date
    Jun 2008
    Location
    Victoria, Australia
    Age
    74
    Posts
    6,132

    Default

    Quote Originally Posted by HavinaGo View Post
    I read you can not bolt the lathe to the floor
    Interesting, that's opposite to what I thought... sometimes you can have a twist, that's impossible to get out with having it bolted down...

    Of course I might be completely wrong, but I'm pretty sure I remember Marco saying that at the scraping course when we did a session on lathe alignment. Happy to be corrected.

    Regards
    Ray

  15. #14
    Join Date
    Jul 2006
    Location
    Adelaide
    Posts
    2,680

    Default

    Quote Originally Posted by bwal74 View Post
    ps I know I should be using a machinist level but I can't afford one. I bought one from CTC and it was broken on arrival.
    Probably a bit late now..but doesnt Johst Heine (CTC) send stuff Freight insured?

  16. #15
    Dave J Guest

    Default

    Quote Originally Posted by eskimo View Post
    Probably a bit late now..but doesnt Johst Heine (CTC) send stuff Freight insured?
    As far as I know it all is.

    Dave

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