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  1. #1
    Join Date
    Mar 2014
    Location
    Sydney
    Age
    46
    Posts
    80

    Default New owner of AL960 B and HM-46

    Hi guys,
    I have finally taken the plunge and purchase new a AL-960B and HM-46.
    Now the fun begins. I was hoping some more experienced guys could answer a few questions to help me get started. The HM-46 has a dovetail column and can be adjusted 45 degrees each way.
    I want to make sure the Mill is cutting perfectly Perpendicular to the bed. What is a good way to set this up? for that matter what is a good way to be sure I have angles set perfectly without trusting the degree plate on the head. It does come with a little electronic digital bevel box but I'm not convinced this is perfectly accurate.

    Also I am intending to do some metric thread cutting on the lathe. Is it a complicated process to change gears to allow this. What metric pitchs can be cut with the lathe as it comes from the factory?

    Many Thanks Max

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  3. #2
    Join Date
    Apr 2009
    Location
    Horsham
    Posts
    89

    Default

    Hi Max,

    For the mill from memory this video gives a fairly in depth explanation on how to do it

    https://www.youtube.com/watch?v=JfANyiS8Hs4

    Instead of the bars some people use the outer ring of a large bearing like this

    http://i721.photobucket.com/albums/w...ouse/tram1.jpg

    or there are special tools as well like this

    https://encrypted-tbn2.gstatic.com/i...MdrmQgYo3pFnvi

    First 2 ways would be the cheapest.

    Not sure on your lathe. I have trouble working my own

    Cheers

    Jayson.

  4. #3
    Join Date
    Oct 2010
    Location
    melbourne, laverton
    Posts
    1,469

    Default nice

    Quote Originally Posted by Maxi77 View Post
    Hi guys,
    I have finally taken the plunge and purchase new a AL-960B and HM-46.
    Now the fun begins. I was hoping some more experienced guys could answer a few questions to help me get started. The HM-46 has a dovetail column and can be adjusted 45 degrees each way.
    I want to make sure the Mill is cutting perfectly Perpendicular to the bed. What is a good way to set this up? for that matter what is a good way to be sure I have angles set perfectly without trusting the degree plate on the head. It does come with a little electronic digital bevel box but I'm not convinced this is perfectly accurate.

    Also I am intending to do some metric thread cutting on the lathe. Is it a complicated process to change gears to allow this. What metric pitchs can be cut with the lathe as it comes from the factory?

    Many Thanks Max
    hi mate well done two new machines lucky you.
    If you search traming. on this forum and have a read
    im shore you will be of to a good start. do you have a dti?
    aaron

  5. #4
    Join Date
    Jul 2008
    Location
    near Warragul, Victoria
    Posts
    2,500

    Default Threading

    Quote Originally Posted by Maxi77 View Post
    Hi guys,


    Also I am intending to do some metric thread cutting on the lathe. Is it a complicated process to change gears to allow this. What metric pitchs can be cut with the lathe as it comes from the factory?

    Many Thanks Max
    Hi Max

    Re: threading if you are beginning from absolute zero , I suggest the most important thing to remember is to be patient . Don't rush things , a step at a time is best . It can be a slow learning curve , but this is fine because you will learn at your own pace . Mistakes will happen , expect them . Sometimes you will fell like throwing in the towel, but one day, it will seem so easy and you will be a expert . Mike

  6. #5
    Join Date
    Jul 2006
    Location
    Canberra
    Posts
    414

    Default

    Quote Originally Posted by azzrock View Post
    If you search traming. on this forum and have a read
    im shore you will be of to a good start.
    Even more results if you search: tramming

  7. #6
    Join Date
    Oct 2010
    Location
    melbourne, laverton
    Posts
    1,469

    Default funny

    Quote Originally Posted by Gunnaduit View Post
    Even more results if you search: tramming
    funny that as i typed that i thought i bet you spell it wrong. so i goggled it the way
    i spell it and it seemed to ok. plus im not a snob about these things.
    here is a link to a thread eles where about traming a hm45
    http://www.chaski.org/homemachinist/...p?f=43&t=89488
    have fun
    aaaron

  8. #7
    Join Date
    May 2010
    Location
    Lower Lakes SA
    Age
    58
    Posts
    2,557

    Default

    The lathe should have come with all the necessary info for thread cutting, on plates on the headstock and/or in the instruction manual <chortle>.

  9. #8
    Join Date
    Mar 2014
    Location
    Sydney
    Age
    46
    Posts
    80

    Default

    Thanks guys for the info, I have done a lot of watching on youtube. After a few stuff ups. I can say I have successfully cut my first 2 threads a 1.25 and 1.5. I have tried them with nuts and they work. The first one was a bit tight so I had to cut down the diameter a touch and thread some more. Turned down some stainless bar to test them, That stuff is hard on cutting tools i imagine! I did have to change a gear from 40 to 32 which was very straight forward once i realised it meshes with the front gear not the rear I was getting or sorts of weird thread pitches.
    I will watch the links when I have some time. I don't have a DTI atm moment but working on a number of tools and jigs for setup for the mill. I only have the basics atm to get me started.
    Finding time will be the biggest issue having a 1 year old and keeping the misses happy as well
    I wanted to buy second hand but didn't have enough knowledge so figured a safer bet to buy new and learn. certainly will have to do without some other toys for quite a while!
    Cheers

  10. #9
    Join Date
    May 2010
    Location
    Lower Lakes SA
    Age
    58
    Posts
    2,557

    Default

    Quote Originally Posted by Maxi77 View Post
    Finding time will be the biggest issue having a 1 year old and keeping the misses happy as well
    Hah! If you are ever foolish enough to have a second rug-monkey, you will wonder what you used to do with all your spare time.

  11. #10
    Join Date
    Jan 2004
    Location
    Bellingen
    Posts
    587

    Default

    I bought a 960b and a hm48 about three yrs back when I moved to the farm. The manual for the lathe is a bit of a shocker!
    I'm in the same boat as you Max. I have a 8month old Trade Assistant so I don't get a lot of shed time unless I'm fixing or making something for the farm.

    Grizzly has a similar lathe with a manual online. Google their site for the G4002. I found it helpful as I upgraded it from a really nice 100yr old monarch lathe when I left Sydney.

  12. #11
    Join Date
    Jun 2011
    Location
    Australia east coast
    Age
    71
    Posts
    1,469

    Default

    Quote Originally Posted by Ben Dono View Post
    Grizzly has a similar lathe with a manual online. Google their site for the G4002. I found it helpful as I upgraded it from a really nice 100yr old monarch lathe when I left Sydney.
    If you went from a Monarch to a Hafco, I have to say that it was *not* an upgrade.

    My Monarch CY was made in 1942 and in no way would I *ever* swap it for a 960B.....

    PDW

  13. #12
    Join Date
    Jan 2004
    Location
    Bellingen
    Posts
    587

    Default

    fair point PDW. I almost wrote that in!

    It was a really beautiful machine. A little old in the tooth and a flat belt. It was the wrong machine to learn on although I was very gentle on it. It was a medium size machine with a lot of quirks that would suit someone that knew what they were doing.
    I wanted to keep it as I knew I would have the room when I was on the farm. Their was a lot of time between pack and un pack and it was a heavy bugger. I was happy it went to someone that was planning on restoring it. To be honest, I would have had time to do it in about 30yrs....
    I can pick up another oldie down the line when the time is right!

  14. #13
    Join Date
    Jan 2004
    Location
    Bellingen
    Posts
    587

    Default

    Oh and for the record, the 960 ain't a bad little lathe! It's miles ahead of the Chinese gear (hm48).It's no monarch but it goes just fine! For a farm/hobby tool!

    Actually, the 48 is not that bad. You just need to finish it off with better bearings,fittings,wheels etc. i think I will be looking for a knee lift in a few yrs though and keep the 48 as fancy drill press with every bell and whistle!

  15. #14
    Join Date
    Mar 2014
    Location
    Sydney
    Age
    46
    Posts
    80

    Default

    Hi Ben,
    Thanks for the tip on the Grizzly site. Although not exactly the same lathe it is similar and really has some good general set up info. A good reference to read.
    I think any machining work is only as good as the operator and if you know your machine and its capability and tolerances then I'm sure some great work can be done. The 960 is a sturdy machine. The mechanical engineer at work has one and it gets used a lot and has never let him down so thats good enough for me

  16. #15
    Join Date
    Jun 2011
    Location
    Australia east coast
    Age
    71
    Posts
    1,469

    Default

    Quote Originally Posted by Ben Dono View Post
    Oh and for the record, the 960 ain't a bad little lathe! It's miles ahead of the Chinese gear (hm48).It's no monarch but it goes just fine! For a farm/hobby tool!
    I've always regarded the 960 lathe as the best of its type in that size range, myself. I lived near the Parramatta H&F store for a long time and regularly used to drop in, look at what they had and occasionally buy stuff.

    My other favourite machine was the Dashin Studturn which was basically a copy of a Colchester and very nicely built.

    PDW

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