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  1. #16
    Join Date
    Apr 2009
    Location
    Kingswood
    Posts
    422

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    Paul,
    The Penetrol intrigues me, I will follow it up.
    The name, to me, has connotations of penetration and that old failthful "penetrene' used as an early type of WD40 - I wonder if they are related.

    Kev,
    Is 'inhibited' hydrocloric acid the 'killed spirits' of my youth ?
    My understanding is that killed spirits was produced by dropping small pieces of zinc, or zinc coated steel into Muriatic Acid (Hydrochloric Acid).
    The acid reacts with the metals to form the chlorides of iron and zinc used as a flux for tinning metals and to assist the sweating together of two tinned metals.
    I can believe this concoction was used to clean metals.

    Metalman and others,
    The invoice cost of the Citric Acid was $132 for 25 kg ($5.28 / kg) from Redox Pty Ltd at Minto, Sydney.
    The storeman told me that it is food grade.
    References state that the acid is produced by dissolving 1 kg of powder in 1.3 litres of water.
    The 25 kg would then make 33 litre of liquid acid.

    Send me a PM if you would like to pick up a small quantity.
    I am midway between the M4 and the highway.

    John.

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  3. #17
    Join Date
    Dec 2005
    Location
    Canberra
    Posts
    3,260

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    In this case, 'inhibited' means that there is a (often organic) compound added to the acid which severely decreases the acid attack on mild steel by "adsorbing on the cathodic sites of mild steel and decreases the evolution of hydrogen. The adsorption on anodic sites occurs through pi-electrons and lone pair of electrons on nitrogen atom of the active alkaloids found in extracts" (or words to that effect).

    Killed spirits references the end product of the acid/zinc reaction, zinc chloride.

  4. #18
    Join Date
    Feb 2007
    Location
    Katherine ,Northern Territory
    Age
    69
    Posts
    1,977

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    I looked up Inhibited Hydrochloric acid on Wiki some time ago and got lost in the whole explanation .
    Its seems there are some fancy doings going on to inhibit the effects of the acid on mild steel .Not sure if your method is the correct one to inhibit the acid or not.
    I have been thinking of buying the Septone Hydroclean and giving it a try.

    http://www.septone.com.au/detail.asp...398&page_num=1
    Kev
    "Outside of a dog a book is man's best friend ,inside a dog it's too dark to read"
    Groucho Marx

  5. #19
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,791

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    Inhib HCl seems to change formula depending almost in every chemistry book that has it mentioned

    This source gives the constituents as
    The inhibited acid solution shall be formulated as follows:
    Hydrochloric acid, 23 Baume (Sp. 1.19, Assay 37 percent) 240 ml
    Ferric chloride hydrated (FeCl3 . 6H2O) 50 g
    Cupric chloride hydrated (CuCl2 . 2H2O) 0.62 g
    1, 3 Diethylthiourea (DETU) 10.4 g
    Inhibitor, concentration 0.2 percent by weight
    (of total solution)
    Distilled water Sufficient to obtain 500 ml of solution not to exceed.
    Another chemistry book I have says it is a combo of HCl, Sb2O3 and SnCl4

  6. #20
    Join Date
    Jul 2010
    Location
    Riverina NSW
    Posts
    169

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    If you can get 3m scotch brite wheels for an angle grinder they are good for taking scale off without taking away the metal

  7. #21
    Join Date
    Apr 2009
    Location
    Kingswood
    Posts
    422

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    The first batch was made with 500 g in 5 litres (100 g/l).

    After 8 hours the black scale could be significantly removed by rubbing with a cloth.
    It will be left overnight.
    As there is very slight gas evolution, the batch is in a covered container in the middle of the yard.

    A visit to the local Bunnings will provide a wire brush, and I will look for the 3M Scotch Brite wheel suggested by old_fella.

    John.

  8. #22
    Join Date
    Apr 2009
    Location
    Kingswood
    Posts
    422

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    At 20 hours there were sporadic gas bubbles still being produced.

    The items were rinsed and hand wire brush cleaned.
    There was a black goo that the brush would move around, but not remove.
    A cloth removed the goo easily and it stained heavily into the skin like grease.
    The finish was perfectly OK for painting.
    The goo is probably the oil/dust/grease residue from the mill scale.

    I noticed that any surface proud of the brew would quickly rust.
    Re-immersion removed the rust just as quickly.

    Put in again, removed at 25 hours, rinsed and power brush cleaned.
    I used a sctoch-brite style brush generally with a wire brush to get into some of the corners.

    One strut was originally painted and the brew removed significant amounts of paint.

    Bright shiny metal was the end result.
    Attaced is a photo, the various shades come from the attack angles of the brushes, some P80 paper I used in some corners, and sky reflection through the doorway.

    Citric Acid can clearly be used to removed mill scale, probably at lower strength solutions than what I used (100g/l).
    Happy Christmas to all,
    John.

  9. #23
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

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    What no before shots?
    They came up nice John. I'll have to remember that one as I've only ever used Citric acid to remove flux after silver soldering S/S.
    Stuart

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