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  1. #31
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    Oct 2009
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    Default C6 Gear Combo Program

    Ian,

    I've written a program for C6 gear combinations(Windows). It's very basic so far.
    Please tell me what you think!
    Screen Shots:

    Image1.jpgImage2.jpg

    Andrew

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  3. #32
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    Oct 2012
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    Healesville Vic
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    Default Software Program

    Hi Andrew,

    I told you how brilliant you are! My god. Where do you guys get all your brains??

    Can you enter more than 15 gears? The original Sieg set has 16, and can you add extra gears like 72 and 100?

    May I suggest you send your posting to Graham Wharton, Andrew. He is so much more clued up with this type of software that I am.

    But yes, I would buy it. Can it be used with C4 C3 C2 lathes as well?

    I've sent my gearing results to the company. Waiting for response. It is very consuming Andrew. I had to balance my gear combos, Sieg's, yours, Graham's; work out the most accurate combo's, test the math, test the fit, cut threads and finally make a chart.
    I had so many combo's I became confused, spreadsheeted the results, cross-checked errors and percentage errors, and I'm still finding transcription errors. Finally I hope some good will come out of it for C6 owners, who like me, were so disappointed that the lathe would only cut a few basic threads, many of which were relatively useless - like 11, 14, 19 tpi!

    Regards and thanx again for your invaluable help and advice. Ian

  4. #33
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    Oct 2009
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    Default

    Quote Originally Posted by Ian J. Hansen View Post
    Hi Andrew,

    Can you enter more than 15 gears? The original Sieg set has 16, and can you add extra gears like 72 and 100?
    I have set it up to suit the gears that came with my C6 ie 25, 30, 33, 40, 42, 50, 52, 60, 66, 70, 72, 80(2off), 90(2off). i don't know what the other gear is, unless this includes the reversing idler.
    It would only take a few minutes to add blank spaces for extra gears if required. I tried a hypothetical 127T gear in the program and came up with many exact imperial combinations, but many would not pass the fitment checks. These fitment checks were based on the dimensions of the banjo on my particular lathe, but I cannot see there being a substantial difference with others off the same production line. These fitment check parameters can be altered in the program if necessary, or can be disabled on the front screen as needed to account for modifications to the lathe, such as the variable spindle idler shown here (https://www.woodworkforums.com/f65/yo...ml#post1743732)


    Quote Originally Posted by Ian J. Hansen View Post
    But yes, I would buy it. Can it be used with C4 C3 C2 lathes as well?

    Ian
    You don't need to buy it, just ask and we can arrange to get it to you, or anyone else who wants/needs it.

    Andrew

  5. #34
    Join Date
    Oct 2012
    Location
    Healesville Vic
    Posts
    26

    Default Software program

    Great News Andrew. Would love a copy when completed.

    The 16th gear is a 25. There are 2 x 25, 2 x 80 and 2 x 90. A mate brought a 72 and a 100 for me to play with!. So I have 18. Of course all you engineers just make whatever gears you want, don't you??!!

    The physical dimensions of the C6 seem to be critical within the program. Otherwise it becomes like all the other software programs - generating x no. of combos that may or may not fit.

    Graham's program, done in conjunction with some other software engineers, seems to give only combos that fit. Not one of his hundred combos hasn't fitted. I was ready to use the 1st/third/fifth or 2nd/4th rule to swap order within combos but never needed to. Amazing really.

    Regards. Ian

  6. #35
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    Oct 2012
    Location
    Healesville Vic
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    26

    Default Gearing

    Andrew I just re-read your post of today. You said you had a 72. But my set has a 70 and 75. Was that a typo or has the company varied sets? If so, wonder what that difference of 3 teeth has made to the supplied gear chart?

    John, would you be interested in making a "proper" chart with my revised gear sets?

  7. #36
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    Upwey VIC
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    Default

    Ian,

    Sorry....Typo...should have been 75 not 72.
    I didn't get an extra 25

    Andrew

  8. #37
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    Default

    Ian,

    I've only just written the program, so it should be able to give only working solutions. The solutions I have previously sent you were found using an Excel spreadsheet, and did not account for fitment problems .
    I've also been thinking through the limitations of the change gear system, and devising simple solutions to reduce/remove these limitations. This would allow usable and very accurate gear combos to be used.
    The first solution is the variable spindle idler gear size, which substantially increases the number of close solutions that fit. Done.
    The next solution is to make a somewhat longer banjo/quadrant, with a locking quadrant slot, which will give more workable close solutions again.
    The final solution is to make the gear cluster shafts on the banjo 3 deep, which will remove many (or most) of the cluster interference problems.
    Each solution will build on the capabilities of the previous solution to make most gear combo solutions mountable.
    The leadscrew interference problem will be difficult(read nearly impossible to remove) to overcome, but it is minor in the whole scheme of things.

    These solutions will be posted when completed.
    I expect these mods to allow the C6 to cut almost any thread pitch, metric or imperial, within reason and easily, accurately, including BA and odd pitch threads.

    Andrew

  9. #38
    Join Date
    Oct 2012
    Location
    Healesville Vic
    Posts
    26

    Default C6 gearing options

    Hi Andrew,

    your hard work is great. When may I visit to see the results in action?

    I'll PM my email to you.

    Ian

  10. #39
    Join Date
    Oct 2012
    Location
    Healesville Vic
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    26

    Default C6 Thread Chart

    Guys the thread chart in .jpg format is attached.
    Attached Images Attached Images

  11. #40
    Join Date
    Dec 2011
    Location
    England
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    12

    Smile

    Quote Originally Posted by Ian J. Hansen View Post
    Guys the thread chart in .jpg format is attached.
    Nice work my friend.

    Graham

  12. #41
    Join Date
    Oct 2012
    Location
    Healesville Vic
    Posts
    26

    Default New Thread Charts

    C6 users;

    have completed the BA thread chart with 17 accurate combinations, fitted and tested.

    Thanx to Mahgnia for the copy of his software package. Extremely useful since being refined.

    I'll post when I figure out what I need to do.

  13. #42
    Join Date
    Oct 2012
    Location
    Healesville Vic
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    26

    Default BA Thread CHart

    Attached is chart I hope.

    Click on the file below
    Attached Images Attached Images
    Attached Files Attached Files

  14. #43
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    Oct 2012
    Location
    Healesville Vic
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    26

    Default BA Thread chart

    I'll try again
    Attached Files Attached Files

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