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  1. #1
    Join Date
    Dec 2010
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    Western Australia
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    Default Silver solder repair to brass plumbing fitting in wall.

    I have a situation where the hot water tap fitting, buried in a brick wall, has a very fine crack internally. This crack was evident when I re-seated the face. As this did not stop the leak I than tapped and inserted a threaded new stainless seal seat.
    It appears the crack extends below the seal underneath the new ss seat as the tap still leaks.
    I have in mind to try and run some 5% silver solder into the crack using a Mapp torch.
    I know the best way is to pull the whole bridge piece out and replace the whole fitting, but this would involve knocking out the sill above the sink and below the window, and subsequent retiling the wrecked area. I really want to avoid having to do so for at least 12 months. Cost and time etc.
    Is there someone who has successfully done something similar, or someone who has a better method to effect a repair?
    Would really appreciate some advice.
    Bouvard
    Last edited by Bouvard; 7th December 2010 at 05:54 PM. Reason: spelling mistakes

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  3. #2
    Join Date
    Mar 2008
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    Lambton, Newcastle, NSW, Australia
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    Default

    Welcome to the forum Bouvard. Your silver solder idea should work, oxy might be better than the map gas but if you get some 25% silver solder you would have a much better chance especialy with the lower heat of the map gas. A little silver solder paste flux and it should run into your crack nicely. 5% is just rubbish and dosen't flow very well. Make sure your pipe is well drained and you are not fighting trickling water. Good luck.
    Instagram: mark_aylward
    www.solidwoodfurniture.com.au


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  4. #3
    Join Date
    Dec 2005
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    South Australia
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    Default

    Also make sure you don't set fire to your house take note of such things as insulation and timber framing etc.

  5. #4
    Join Date
    Oct 2010
    Location
    melbourne, laverton
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    1,469

    Default

    have you done much silver soldering . map gas should be right. i have been surprised what u can get away with. shore beats dragging a oxy set around. all ways my first choice when ladders or hi roof's are involved. just like claw hammer said. better to go for the better quality silver solder. if your in melb and don't have any. i will give you a little. good prep work is a must, as usual. fires are bad of course.
    unless you get a new house out of it. if you hold your tong just right you cant go wrong.

  6. #5
    Join Date
    Feb 2010
    Location
    New england NSW
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    74

    Default Tap repair

    Before trying to solder the crack did you put any sealant on the new seat you threaded into the tap body. The best thing would probley be some "Stag" it will wodk its way into the crack and with a bit of luck it will seal.
    Rowley.

  7. #6
    Join Date
    Dec 2010
    Location
    Western Australia
    Posts
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    Default

    Thanks Stag, but, what is stag please? ?Bouvard

  8. #7
    Join Date
    Dec 2010
    Location
    Western Australia
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    Default

    Thanks Rowley for your advice and offer of solder. I am in WA so cant accept but thanks anway.
    Bouvard

  9. #8
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    Jun 2007
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    Stag is a sealent,I have only seen Red and it comes in a tin,it is a product name.

  10. #9
    Join Date
    Jul 2006
    Location
    Adelaide
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    Default

    as claw hama says..5% silver yellow tip, is crap

    get at least brown tip (15%) and use paste.

    Better still use Blue tip (45% Silver) BUT its very easy to overheat (sort of boiling) leaving pinholes which then leak

  11. #10
    Join Date
    Jul 2010
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    Melbourne
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    Quote Originally Posted by azzrock View Post
    unless you get a new house out of it.
    You will most likely find you aren't covered by insurance when "applying heat to the residence"(something of similar wording)

    Stuart

  12. #11
    Join Date
    Aug 2008
    Location
    Charlestown NSW
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    Might be better to use Loctite 290

    Loctite ® 290™ Threadlocker

    Loctite ® 290™ is a medium strength threadlocker for pre-assembled bolts up to 1/2"(12 mm). Penetrates threads by capillary action. Secures set screws and other assemblies after settings are completed. Seals welds and porous metal parts.

    You would have to make sure the job is dry I'd think. That might be easily done by running the hot water for a while to heat the pipe work and then quickly pulling it apart and draining. The heat in the pipe might be enough to dry the crack out. Or borrow the bosses hairdryer. Not much chance of burning the house down this way.
    You also end up with a bottle of 290 that is easy to justify buying.

    bollie7

  13. #12
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    Dec 2010
    Location
    Western Australia
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    Default

    Thanks for your idea about the loctite.. I now have a fallback option if the solder does not work. Thanks again
    Bouvard

  14. #13
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    Hi Bouvard,

    Welcome to the forum, no shortage of advice

    Here is my suggestion, while silver solder is much better than normal lead/tin solder it requires a LOT more heat, which can be difficult to do with a copper pipe embedded in a wall, especially if the adjacent pipe work is full of water...

    I would suggest if you are determined to solder it, just regular solder would be a more doable option.

    Before going down that path, try the loctite bollie suggested, I have used that before and works a treat.

    Regards
    Ray

  15. #14
    Join Date
    Mar 2008
    Location
    Lambton, Newcastle, NSW, Australia
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    Hi Ray, not sure about the soft solder option. Soft solder relies heavily on have a realy clean joint which he will not be able to get. Silver solder on the other hand with a little flux should still capilitate into the crack. Blue or brown tip doesn't need that much heat so should still work. Have had to do many similar repairs over the years.
    Instagram: mark_aylward
    www.solidwoodfurniture.com.au


    A good edge takes a little sweat!!

  16. #15
    Join Date
    Apr 2004
    Location
    Melbourne
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    Must say my reaction is to forget heating the fitting in-situ. As already hinted the amount of heat needed is more than expected and a breach is not a small lump of brass.

    Further one does not know what cobwebs/dust etc are in the wall.

    I gave myself a fright silver brazing a 3/4" pipe together under the house - I thought the brick footings and dirt would be a pretty good hearth with 1.5m above providing plenty of head room. Forgot to clean all the cobwebs and dust away. Still remember the snaking little flames running in all sorts of directions. Never again!

    Finally I would avoid traditional soft solder - the lead content on principle should prohibit its use with potable water ---and then there is my lack of success with the lead free varieties in electronics and again the size of the breech hence amount of heat all pointing to

    Bother about the stainless seat not sealing --- I like the sealant idea but fear replacement is where I'd end up.

    I know it is a heath-robinson idea but could a flip mixer be installed in the existing sink as a temporary measure with pipes coming up from underneath and the existing breach disconnected ---- that of course depends on being able to get to the existing pipes --- I have that privilege having a timber floor on stumps kind of house.

    All the best with it.

    Maybe the renovators forum could provide some guidance??
    cheers
    David

    ------------------------------------------------
    A society grows great when old men plant trees whose shade they’ll never sit in. (Greek proverb)

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