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  1. #1
    Join Date
    Jul 2003
    Location
    Glen Innes NSW
    Age
    80
    Posts
    623

    Default Better than Sliced Bread

    Hi all. I have been using some cutoff wheels of late cutting steel of various sizes. The wheels for the garden variety angle grinders IE; 100 mm and 125 mm for cutting steel which are about 1 mm thick seem to be in a league of their own when it comes to cutting steel, almost like a rotary hacksaw without the effort.

    I have noted that you have to buy the better quality wheels to get much life out of them and you need all the eye protection in place. I have found that the gentle approach makes the wheel last much longer producing a very neat cut.

    Regards Mike

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  3. #2
    Join Date
    Aug 2008
    Location
    near Rockhampton
    Posts
    4,304

    Default

    Yes always wear eye protection... A 4am dash to the hospital yesterday reminded me of that (after 7 hours of lying in bed as I could not shut one eye), although the stuff I had in my eye got there after rubbing my eye with my hands (that had fine cast iron dust on them) not actual grinding or machining..

  4. #3
    Join Date
    Apr 2008
    Location
    Canberra
    Posts
    816

    Default

    I agree - I use the 1mm thin discs designated for stainless to cut all sorts of metal...they work absolute wonders.

  5. #4
    Join Date
    Jan 2004
    Location
    Mackay Qld
    Posts
    3,466

    Default

    The only apparent negative is that the thin blades have no tolerance for being out of alignment.

    You have to start straight and finish that way otherwise the blades snap easily.
    Given the high rpm the angle grinder spins at there is a potential for thin broken sections to be ejected at high speed.
    We have been using them at the school and find that a suitable technique is to grind a straight groove in the surface of the item to be cut.The blade then follows the path of least resistance and is more likely to stray off the straight line and possibly shatter.
    This is course is fairly limited to thin walled applications.

    cheers

    Grahame

  6. #5
    Join Date
    Jun 2008
    Location
    Bairnsdale
    Age
    50
    Posts
    798

    Default

    All I can say is that " I LUV EM "
    All my grinders now run stainless thin kerf wheel for cutting.
    Matt
    Warning Disclaimer

  7. #6
    Join Date
    Sep 2004
    Location
    Glenhaven, NSW
    Age
    81
    Posts
    1,064

    Default

    Quote Originally Posted by MICKYG View Post
    I have noted that you have to buy the better quality wheels to get much life out of them
    I started using the Flexovit wheels which were OK, then saw some really cheap deals which looked good. I could rarely get a full cut out of them - wearing them down to the hub in minutes. Then I found the Hitachi ones, I'd swear they were indestructible, they'd have to be for the price, but worth every cent!
    Cheers
    Graeme

  8. #7
    Join Date
    Jan 2004
    Location
    Mackay Qld
    Posts
    3,466

    Default

    Hoes the price comparison of the Hitachi discs against the others .
    I paid $2.97 for the 125mm discs a while back .I think they were flexavit brand.

    Grahame

  9. #8
    Join Date
    Mar 2010
    Location
    Nth Qld
    Posts
    715

    Default

    Quote Originally Posted by .RC. View Post
    Yes always wear eye protection... A 4am dash to the hospital yesterday reminded me of that (after 7 hours of lying in bed as I could not shut one eye), although the stuff I had in my eye got there after rubbing my eye with my hands (that had fine cast iron dust on them) not actual grinding or machining..

    Apparently the eye heals so fast that you have less than 24 hours to get the shaving out before the surgeon will have to dig the splinter out. Also there are plenty of people with red rust spots in their vision from angle grinder use without glasses.

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