Thanks Thanks:  0
Likes Likes:  0
Needs Pictures Needs Pictures:  0
Picture(s) thanks Picture(s) thanks:  0
Page 1 of 2 12 LastLast
Results 1 to 15 of 20

Thread: Taper turning

  1. #1
    Join Date
    Aug 2008
    Location
    near Rockhampton
    Posts
    4,304

    Default Taper turning

    Was suggested I start a new thread.... So here we go taper turning...

    As mentioned in the other thread I installed a mill power feed to the top slide of my lathe..

    This is to allow me to cut tapers accurately... I have found the lathe to be of a good enough quality to make this mod worth while.. I had screwed the top slide by hand in the past, but could never results to the standard I wanted...

    I borrowed this idea from a chap in the US who fitted his Pacesetter lathe with a power feed.. angle cuts on manual lathe - Practical Machinist - Largest Manufacturing Technology Forum on the Web This is a highly modded lathe, fitted with a motorbike disc brake for a spindle brake, dividing functions, and has a milling attachment that fits on the cross slide made out of a birdgeport right angle head, as well as a power feed top slide and power feed tailstock...

    Anyway back to taper turning.... I have installed the power-feed drive unit (PDU) so that nothing on the lathe, nor the power feed unit was modified.. There is also no positive drive between the PDU and the top slide feed screw.... The drive is by friction only, adjustable by how tight I tighten a nut... The top slide feed screw has been tapped 6mm left hand and I have used that feature to hold everything together and stop it all unscrewing when feeding in reverse..

    Initial results are very good...Far better surface finish then I could ever do by hand [ame=http://www.youtube.com/watch?v=lRoTzFMPVho]Top slide power feed - YouTube[/ame]

    But there other ways or turning tapers.... I know there are a few AL960 lathe owners here.... Did any of them see the articles in I think it was Australian Model Engineering whereby an owner of such a lathe installed a geared cross slide taper turning modification? It was in one of the earlier editions.. I think I have the part 2 or 3 section... From memory the taper turning mod was an addon from an existing gear hobbing mod...

    Any other discussions on taper turning feel free to discuss it here...
    Light red, the colour of choice for the discerning man.

  2. # ADS
    Google Adsense Advertisement
    Join Date
    Always
    Location
    Advertising world
    Posts
    Many





     
  3. #2
    Join Date
    May 2010
    Location
    Lower Lakes SA
    Age
    59
    Posts
    2,557

    Default

    Nah, lost interest now....

    I had the same idea as Dave, with a drill motor mounted on top of the slide.

  4. #3
    Join Date
    May 2010
    Location
    Lower Lakes SA
    Age
    59
    Posts
    2,557

    Default

    Just made an adaptor to drive my compound handwheel with a drill. It works, but none of my drills go slow enough. Not with any control anyway. You would need a 2 speed one I think. Stuart, what are you using and how well does it work?

  5. #4
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    Hi RC,
    The friction drive is a great idea.

    Hi Bryan,
    I said "cordless drill", both of mine have trigger speed control and will go very slowly.

    Stuart

  6. #5
    Join Date
    May 2010
    Location
    Lower Lakes SA
    Age
    59
    Posts
    2,557

    Default

    Stuart, I guess I meant, what kind of cordless drill goes that slow? Both mine are variable too, but at the speeds needed are too touchy and gutless.

    Edit: Those power feeds like RC's are pretty cool but I can't find them under about $300.

  7. #6
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    Hi Bryan,
    Its just a old 12V Makita. As the hex bolt on my compound doesnt do any preloading I can just put a 1/4 drive allen key in that.

    Stuart

  8. #7
    Join Date
    May 2010
    Location
    Lower Lakes SA
    Age
    59
    Posts
    2,557

    Default

    Does anyone know what's inside one of those commercial power feeds? In particular, what type of motor and what sort of gearing, if any?

    I've done some calcs and if I wanted my compound to have the same range of feeds as my carriage I would need to turn the screw between .2 and 90 rpm, with the first half of that range being more useful. I think that's well out of the comfort range of most drills, without a lot of bulky gearing.

  9. #8
    Join Date
    Sep 2011
    Location
    Ballarat
    Age
    65
    Posts
    2,659

    Default

    How about a spit motor and a good old Aussie 4 speed. Funnily enough I ran a lathe with an MG gearbox at a place I worked years ago lol

    Phil

  10. #9
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    Hi Brayn,
    Are you sure those numbers are right?
    My compound is 2mm a rev so .2rpm on that would be 0.4mm a minute. Even at my slowest speed of 75rpm thats 0.00533mm per rev.(of course your lathe will likely turn slower an your compound have less tpi)

    Two $20 cordless drills and put the gearboxes together?

    Stuart

  11. #10
    Join Date
    May 2010
    Location
    Lower Lakes SA
    Age
    59
    Posts
    2,557

    Default

    Stuart, no I'm not sure - I'm crap at maths. My carriage feeds go from .0007" - .012" / rev. That's about .02 - .3 mm. I worked it out in imperial, like this:

    feed/rev * spindle rpm / pitch = feed rpm
    .001 * 45 / .2 = .225
    .012 * 1500 / .2 = 90

  12. #11
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    Hi Bryan,
    Yeah your math is wrong.(thats a big statment coming from me lol)
    Whats the pitch on your compound screw?

    Stuart

  13. #12
    Join Date
    May 2010
    Location
    Lower Lakes SA
    Age
    59
    Posts
    2,557

    Default

    5 tpi.

  14. #13
    Join Date
    Jul 2010
    Location
    Melbourne
    Posts
    7,775

    Default

    Hi Bryan,
    Nevermind me, I missunderstood your post 10.
    Your maths is correct.
    Sorry for the confusion

    Stuart

  15. #14
    Join Date
    May 2010
    Location
    Lower Lakes SA
    Age
    59
    Posts
    2,557

    Default

    No probs Stu, thanks for checking it.

    I think Ray Behner in the PM thread said he used a servo motor, so I'm wondering if that's what the commercial drives use.

  16. #15
    Dave J Guest

    Default

    Hi Bryan,
    I think he is just referring to the brand of the power feed, they often call the import ones Servo clones. I am pretty sure they are just a standard motor inside geared down a lot and they have a simple clutch set up.
    Here is a parts diagram for one of the Servo brand ones. They are geared down twice with the motor running onto a large plastic gear at the bottom and 2 bevel gears at the top.
    http://servoproductsco.com/specs/150_6293_full.pdf

    For the drill gearbox I was thinking of having a gear behind the compound hand wheel slightly bigger, and making up a simple slide mechanism so it could be disengaged when not needed. The gearing their would knock it down at a guess around 15 to 20-1 on the final gearbox output which should be enough for a 2 speed gearbox, though I haven't done any calculations.
    I also found having the drill directly onto the compound bolt too fast, maybe Stuarts power grid is lower down that way, LOL

    Dave

Page 1 of 2 12 LastLast

Similar Threads

  1. Taper Turning Attachment
    By Garry Edwards in forum THE HERCUS AREA
    Replies: 45
    Last Post: 26th April 2011, 10:20 PM
  2. Taper turning attachment for Hercus
    By ljvs1951 in forum THE HERCUS AREA
    Replies: 18
    Last Post: 5th December 2010, 08:26 PM
  3. Taper turning with the top slide
    By .RC. in forum METALWORK FORUM
    Replies: 2
    Last Post: 23rd January 2010, 02:36 PM
  4. Looking for a Taper turning attachment
    By aljunk in forum THE HERCUS AREA
    Replies: 10
    Last Post: 27th December 2008, 11:47 PM
  5. Morse Taper Turning
    By jvdv in forum METALWORK FORUM
    Replies: 46
    Last Post: 13th September 2006, 03:26 PM

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •