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Thread: Taper turning
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11th December 2011, 09:54 AM #1Pink 10EE owner
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Taper turning
Was suggested I start a new thread.... So here we go taper turning...
As mentioned in the other thread I installed a mill power feed to the top slide of my lathe..
This is to allow me to cut tapers accurately... I have found the lathe to be of a good enough quality to make this mod worth while.. I had screwed the top slide by hand in the past, but could never results to the standard I wanted...
I borrowed this idea from a chap in the US who fitted his Pacesetter lathe with a power feed.. angle cuts on manual lathe - Practical Machinist - Largest Manufacturing Technology Forum on the Web This is a highly modded lathe, fitted with a motorbike disc brake for a spindle brake, dividing functions, and has a milling attachment that fits on the cross slide made out of a birdgeport right angle head, as well as a power feed top slide and power feed tailstock...
Anyway back to taper turning.... I have installed the power-feed drive unit (PDU) so that nothing on the lathe, nor the power feed unit was modified.. There is also no positive drive between the PDU and the top slide feed screw.... The drive is by friction only, adjustable by how tight I tighten a nut... The top slide feed screw has been tapped 6mm left hand and I have used that feature to hold everything together and stop it all unscrewing when feeding in reverse..
Initial results are very good...Far better surface finish then I could ever do by hand [ame=http://www.youtube.com/watch?v=lRoTzFMPVho]Top slide power feed - YouTube[/ame]
But there other ways or turning tapers.... I know there are a few AL960 lathe owners here.... Did any of them see the articles in I think it was Australian Model Engineering whereby an owner of such a lathe installed a geared cross slide taper turning modification? It was in one of the earlier editions.. I think I have the part 2 or 3 section... From memory the taper turning mod was an addon from an existing gear hobbing mod...
Any other discussions on taper turning feel free to discuss it here...Light red, the colour of choice for the discerning man.
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11th December 2011 09:54 AM # ADSGoogle Adsense Advertisement
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11th December 2011, 10:41 AM #2Distracted Member
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Nah, lost interest now....
I had the same idea as Dave, with a drill motor mounted on top of the slide.
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11th December 2011, 04:37 PM #3Distracted Member
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Just made an adaptor to drive my compound handwheel with a drill. It works, but none of my drills go slow enough. Not with any control anyway. You would need a 2 speed one I think. Stuart, what are you using and how well does it work?
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11th December 2011, 08:57 PM #4GOLD MEMBER
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Hi RC,
The friction drive is a great idea.
Hi Bryan,
I said "cordless drill", both of mine have trigger speed control and will go very slowly.
Stuart
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11th December 2011, 09:22 PM #5Distracted Member
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Stuart, I guess I meant, what kind of cordless drill goes that slow? Both mine are variable too, but at the speeds needed are too touchy and gutless.
Edit: Those power feeds like RC's are pretty cool but I can't find them under about $300.
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11th December 2011, 09:45 PM #6GOLD MEMBER
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Hi Bryan,
Its just a old 12V Makita. As the hex bolt on my compound doesnt do any preloading I can just put a 1/4 drive allen key in that.
Stuart
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12th December 2011, 08:01 PM #7Distracted Member
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Does anyone know what's inside one of those commercial power feeds? In particular, what type of motor and what sort of gearing, if any?
I've done some calcs and if I wanted my compound to have the same range of feeds as my carriage I would need to turn the screw between .2 and 90 rpm, with the first half of that range being more useful. I think that's well out of the comfort range of most drills, without a lot of bulky gearing.
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12th December 2011, 08:11 PM #8SENIOR MEMBER
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How about a spit motor and a good old Aussie 4 speed. Funnily enough I ran a lathe with an MG gearbox at a place I worked years ago lol
Phil
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12th December 2011, 08:33 PM #9GOLD MEMBER
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Hi Brayn,
Are you sure those numbers are right?
My compound is 2mm a rev so .2rpm on that would be 0.4mm a minute. Even at my slowest speed of 75rpm thats 0.00533mm per rev.(of course your lathe will likely turn slower an your compound have less tpi)
Two $20 cordless drills and put the gearboxes together?
Stuart
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12th December 2011, 09:03 PM #10Distracted Member
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Stuart, no I'm not sure - I'm crap at maths. My carriage feeds go from .0007" - .012" / rev. That's about .02 - .3 mm. I worked it out in imperial, like this:
feed/rev * spindle rpm / pitch = feed rpm
.001 * 45 / .2 = .225
.012 * 1500 / .2 = 90
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12th December 2011, 10:03 PM #11GOLD MEMBER
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Hi Bryan,
Yeah your math is wrong.(thats a big statment coming from me lol)
Whats the pitch on your compound screw?
Stuart
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12th December 2011, 10:10 PM #12Distracted Member
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5 tpi.
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12th December 2011, 10:21 PM #13GOLD MEMBER
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Hi Bryan,
Nevermind me, I missunderstood your post 10.
Your maths is correct.
Sorry for the confusion
Stuart
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12th December 2011, 10:40 PM #14Distracted Member
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No probs Stu, thanks for checking it.
I think Ray Behner in the PM thread said he used a servo motor, so I'm wondering if that's what the commercial drives use.
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12th December 2011, 11:24 PM #15Dave J Guest
Hi Bryan,
I think he is just referring to the brand of the power feed, they often call the import ones Servo clones. I am pretty sure they are just a standard motor inside geared down a lot and they have a simple clutch set up.
Here is a parts diagram for one of the Servo brand ones. They are geared down twice with the motor running onto a large plastic gear at the bottom and 2 bevel gears at the top.
http://servoproductsco.com/specs/150_6293_full.pdf
For the drill gearbox I was thinking of having a gear behind the compound hand wheel slightly bigger, and making up a simple slide mechanism so it could be disengaged when not needed. The gearing their would knock it down at a guess around 15 to 20-1 on the final gearbox output which should be enough for a 2 speed gearbox, though I haven't done any calculations.
I also found having the drill directly onto the compound bolt too fast, maybe Stuarts power grid is lower down that way, LOL
Dave
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