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  1. #1
    Join Date
    Dec 2006
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    Virginia, USA
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    Default Pen blank sizes?

    I have just ordered my first lathe from Penn State Industries. Looking at all your nice pens on here made me do it. Unfortunately, it is on back order so it may be a little while coming.
    However, in the meantime I can begin cutting pen blanks from all the nice exotic hardwood scraps I've been saving in a cardboard box in my shop. My question is simply this - to what size do I cut the blanks? And to what length? I plan to start with the larger cigar style pens. Thanks! I just can't wait to get started!

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  3. #2
    Join Date
    Jun 2006
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    East Warburton, Vic
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    Default

    G'day Cisco

    The general size is 3/4" x 3/4" x 5"
    Cheers

    DJ


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  4. #3
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    Sep 2006
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    Default Cisco

    DJ hit the nail on the head if you go below 3/4 of an inch and you track off centre you can still save the blank,some material ie Corian is only 1/2 inch and you have to work hard to a decent size pen,if the timber is cut even a little thicker stick to fat rather than slim.Size does matter. Peter

  5. #4
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    Dec 2006
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    Default

    Thanks guys. I've got plenty of 3/4" and above scrap for hundreds of pen blanks. I've been accumulating it through two years of box making. Tomorrow, I'll start cutting them and get a stack ready.

    Now I just need my lathe.

  6. #5
    Join Date
    Jun 2006
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    Default

    If you have enough for hundreds of them, maybe you should send some to me , you will never get thru them all
    Cheers

    DJ


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  7. #6
    Join Date
    Apr 2005
    Location
    Bundaberg
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    56
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    2,081

    Default

    Ciscokid I generally look at 3/x3/4x5 1/2". 5 1/2" I feel and it is my opinion only, is that it gives you enough for drilling if any break out and for the bigger pens than the cigar, eg. JR Gents, JR Statesman and JR Emperor. I cut 7/8x7/8x5 1/2" for Gentleman, Statesman and Emperors
    Darren

  8. #7
    Join Date
    Apr 2002
    Location
    Brisbane
    Posts
    5,773

    Default

    Not cutting to length is a real option.
    If you have sticks of 3/4 x 3/4 or what ever you can cut to length for the pen kit in question straight from the stick and save some waste.
    you will probaly get more pens out of a stick.

    Bigger than 3/4 can be good if you are doing fat pens too.


    cheers
    Any thing with sharp teeth eats meat.
    Most powertools have sharp teeth.
    People are made of meat.
    Abrasives can be just as dangerous as a blade.....and 10 times more painfull.

  9. #8
    Join Date
    Jul 2005
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    Oberon, NSW
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    Default

    Just one word of advice: don't get hung up too much on size.

    It's a major consideration when buying/selling blanks, sure... but if you're using offcuts that're "just lying around the shed" then, so long as it's big enough to drill, IMHO it's a pen blank.

    You'll soon get to know what sizes you can manage to get away with.
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

  10. #9
    Join Date
    Aug 2002
    Location
    Melbourne, Victoria
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    Default

    I definitely second that, and I tend not to cut it down too early, as the required blank is very much based on the design, and the raw stock - what features in the stock I want to try to incorporate (eg some sapwood in a mulga pen I made recently - I had the blank, and deliberately drilled offcentre to ensure that there was some included in the pen.)

    If I had cut the stock down too small too early, I wouldn't have had that flexibility. It isn't a matter of wasting wood either, just optimising material use while still getting the desired features in the resulting pen.
    "Clear, Ease Springs"
    www.Stu's Shed.com


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