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  1. #1

    Default A reminder - Even pen turning can be dangerous!

    I'm posting this as a reminder to wear appropriate safety equipment... something I try to always do.

    It really paid off and I had a lucky escape today... This drill chuck and broken bit left the lathe at 700 RPM and bounced off my head today... notice the shattered drill bit stump!!



    It's a really good job I was wearing the cheapo visor on the right, rather than my often used goggles...



    ...or I'm sure it would have been VERY VERY bad. It glanced of where my forehead would have been... just like a header in soccer, with a resounding thwack that pushed me back as if I'd been kicked in the head by a horse!



    I normally drill blanks on the lathe, so I'm used to doing it, but rather than use the tailstock to wind the drill in and out, I was moving the tailstock out manually (which I don't usually do), and the drill chuck decided to leave the morse taper, snap the drill bit and it left the lathe like a bullet (with a similar noise), before hitting me where my uncovered forehead would have been had I been wearing the goggles.

    After I recovered from the shock it took me another 25 minutes to find the drill chuck. If I had not been wearing the visor someone could possibly have been looking for my brains instead!

    Stay safe people!

    __________________
    Cheers,

    Chrome

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  3. #2
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    HOLY CRAP damn your lucky with that one

    its a pain that due to your almost misfortune that this is a safety reminder to all

  4. #3
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    From what you've described, that was one lucky miss!

    Glad you're okay!
    -Scott

  5. #4
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    Default

    The jacobs drill chuck should have never pulled off the morse taper like that, the "short" taper on the arbor is designed to deform some when the chuck is pressed on, locking the chuck on/in place....suggest if you know some one with a bearing press or an arbor press, see if you can have them press the chuck back onto the arbor for you.
    Lucky you were wearing a shield, good call.
    Bet you keep the shield handy from now on.
    Should keep this post as a "sticky" at the top of the forum for new folks to read.
    "That's why I love my computer,,,,,,,, my friends live in it."
    - Colin Greg, Barnsley, South Yorkshire, England
    Pen Turner Extraordinary and Accidental Philosopher.

  6. #5
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    Grovedale, Victoria Australia
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    This is a good reminder that these are just a friction fit, not a press fit.

    Another reason why you work from the tailstock end as well.


    When drilling you have the pressure against the drill bit onto the peice you are drilling, when you release that pressure and the drill bit is still in the work peice the forces try to twist the drill bit

    This is why when you go to back of you hold the drill chuck in your hand with just enough pressure to stop any twisting action so it will not come out of the taper.
    Jim Carroll
    One Good Turn Deserves Another. CWS, Vicmarc, Robert Sorby, Woodcut, Tormek, Woodfast
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  7. #6
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    Aug 2010
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    Nowra NSW
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    Very lucky mate, glad you weren't hurt.

  8. #7
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    A very lucky escape Chrome. But as Jim has said I always hold the chuck as I am winding it out of the blanks because they do come loose very often and I have had it dangling off the blank once. It does give you a bit of a scare.
    The Pen is mightier than the Sword

    www.artisanpens.com.au
    www.facebook.com/artisanpens.penmakers

  9. #8
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    Default

    Very lucky to be wearing the visor.

  10. #9
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    Ormeau, Gold Coast, Australia
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    Default

    Phew !!!

  11. #10
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    Quote Originally Posted by Jim Carroll View Post
    This is a good reminder that these are just a friction fit, not a press fit.

    Another reason why you work from the tailstock end as well.


    When drilling you have the pressure against the drill bit onto the peice you are drilling, when you release that pressure and the drill bit is still in the work peice the forces try to twist the drill bit

    This is why when you go to back of you hold the drill chuck in your hand with just enough pressure to stop any twisting action so it will not come out of the taper.
    Good advice
    Neil
    ____________________________________________
    Every day presents an opportunity to learn something new

  12. #11
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    , Chrome, I am glad you are ok, you should have posted the story this way, "Drill shatters after hitting man of steel!" , joking aside, you are a lucky fellow. Amos
    Good, better, best, never let it rest;
    Til your good is better, and your
    better, best.

  13. #12
    Join Date
    Jun 2012
    Location
    Townsville QLD
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    Phew... glad your okay !!! Good reminder not to be complacent... Thank you !!

  14. #13
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    Good thing you are not hurt , I have had a similear situation where the chuck was not tight in the tailstock and it came out when drilling started to spin in time with the lathe before the drill bit shaped off and bounced across the room, luckily I was to the side to he lathe at the time.
    Regards Ben

  15. #14
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    Jan 2011
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    Cairns Qld Australia
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    Close Call eh Chrome. Glad your OK mate. Hope you didn't bugger up one of your master piece castings . I do all my blank drilling on a floor standing drill pres, but Once I have had the chuck pull out of that when drilling Kwila hardwood. Nice to have good reflexes eh !
    I never forget anything I remember !!

  16. #15
    Join Date
    May 2011
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    Murray Bridge SA
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    Quote Originally Posted by Bupton View Post
    Good thing you are not hurt , I have had a similear situation where the chuck was not tight in the tailstock and it came out when drilling started to spin in time with the lathe before the drill bit shaped off and bounced across the room, luckily I was to the side to he lathe at the time.
    I had a similar thing happen to me also, just a scrape on the arm.
    Damn glad you weren't hurt.
    Kryn

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