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1st February 2009, 04:31 PM #1SENIOR MEMBER
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Tube show-through. Very frustrating
Hi Folks,
Is the forum playing up, or is it just me?
Anyway, I don't know how much response I'll get to this, since most of you are "woodies" but attached is a picture of new blank I was try at the request of a work colleague. It was to be a blue & black swirl. I've used turquoise and carbon black pearlex as my pigments.
Now as you can see in the image, there's a few problems with the colours being obscured by interference from below. I've had this problem in the past, but thought I'd done everything I could this time to avoid it.
I painted both the tube and the inside of the blank black, and in the blank on the left, I even coloured the epoxy glue I used blank. Even so, there is STILL a problem with the tube showing through. Obviously the big difference between the right & left hand blanks indicates that colouring the glue has made a big difference, but still there is a line showing through.
What more can a man do? Everything between the blank & the tube is black, and there's still problems? Only only thing I can think of it leaving the paint for a weke to fully cure, and ensuring there is a plentiful gap between tube & blank so the coloured glue is not pushed completely out by a tight fitting tube.
This was to be my first completed Churchill. I destroyed the first cap tube trying to assemble this one. I used a 13mm drill and was going to sand it to size. Problem was while trying to see if the tube fit, it got jammed, and I maule dit trying to pull it out with pliers. After than I did manage to sand it out so the tube slid through OK, although then painting it & the blank inside tightened it up again, but it slid in fine when lubricated by the glue. That one point showing in the image must have been that tight that it mushed all the glue and paint out the way, leaving the brass exposed to show through.
I haven't seen any better suggestions on IAP, except pre-coloured tubes (kinda hard to find), or changing the paint type (possibility - using auto spray paint currently). If anyone has any thoughts on how to prevent the dreaded show-through, I'd appreciate it. Otherwise I'm ready to chuck all my pearlex pigments and stick with the opaques.
Thanks. Russell.Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
http://craftsupplies.penaffair.com
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1st February 2009, 04:38 PM #2Newish Member
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Russel,
I havn't tried but I suspect Powder coating will fix it.
I have had troubel with glues 'eating the paint and the brass showing through.
I an going to get a few powder coated soon and see what happens.
Mike
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1st February 2009, 04:47 PM #3SENIOR MEMBER
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Yeah that may work, although I'm still worried about air/light capture in the glue outside of the tube. The other problems with powdercoating
1. Expensive
2. Time-lag - needs planning to get it done. What colours and styles of pen do you get done to have something for a custom order in a reasonable amount of time?
Russell.Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
http://craftsupplies.penaffair.com
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1st February 2009, 04:52 PM #4
Russell, perhaps the black is the problem? It absorbs the light coming in through the translucent blank thereby showing a definite edge of the tube.
By using a colour that reflects more light, ie silver, white or light blue even, you will reflect more light back in to the blank and diffuse the difference between the tube and blank. I have in the past used this technique to add different effects to the same blank.
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1st February 2009, 05:02 PM #5SENIOR MEMBER
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Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
http://craftsupplies.penaffair.com
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1st February 2009, 05:24 PM #6
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1st February 2009, 05:24 PM #7
I have found whenever painting both the tube and the blank you need to step up the drilled hole one size. To allow for the paint and the epoxy. I am thinking you need to use a better paint when painting the tubes. I have used Rustoleum high heat barbaque paint. It takes awhile for it to dry but the epoxy does not eat through it. I spray it on the tube and in the blank. It is the paint on the blank that is going to hide the tube. Not sure what is available over there.
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1st February 2009, 05:26 PM #8
Russell, I use a brass darkening solution, sold by antique dealers. You dip the tubes in the solution for a few minutes and the brass turns black.
Terry
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1st February 2009, 05:32 PM #9
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1st February 2009, 05:59 PM #10SENIOR MEMBER
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Actually a toaster oven sounds very useful for several thing. I'm currently setting fire to tin of metho in the shed to melt wax for my moulds too
I've seen the oxidising stuff mentioned on IAP, but it doesn't work for everyone. So using that, you still have no problem with the glue itself catching air bubbles or light and causing refraction effects?
I guess looking looking for a better paint might be the best place to start. I seem to remember the people we got our fireplace from offering some paint to put on the flue. That'd probably work for the black, would still need a white from somewhere else.
Thanks for the ideas. The pain with this problem is you basically don't know until you're ready for assembly, so all the time is wasted, as well as the blank and the tube. Recovering the tube if youw ant to spend the extra time is the only thing you could get back.
Russell.Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
http://craftsupplies.penaffair.com
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1st February 2009, 06:31 PM #11SENIOR MEMBER
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Can't add anything more to the colour problem Russell, But I have a suggestion for the tube being hard to remove after a dry run prior to glueing. Don't know the proper name, but a piece of that crinkly rubber sheeting (I used it on the dash board of my boat so the beer cans wouldn't slide about) helps get a grip on the tube. Pliers always ruin it.
Crow
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1st February 2009, 06:35 PM #12SENIOR MEMBER
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Good idea. I have a router mat that I should have tried. I thought if I just grabbed it gently with the pliers and pulled, it would come out. When it didn't without thinking, I decided to try and twist the tube with the pliers. Well, the grip was stronger than the metal, and it tore a chuck off. In the end I had to clamp the blank in the vice, and pull really hard with the pliers. Was a right mess when I was done.
Russell.Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
http://craftsupplies.penaffair.com
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2nd February 2009, 03:34 AM #13
I rarely need to paint. Try using more Pearl-x to make the blank opaque. You can test to see if the mix is opaque enough by using a scrap piece of brass dipped in the mixture. After a few times of this, you can get a better feel for the amount of Pearl-x needed. Just my $.02.
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2nd February 2009, 07:06 AM #14SENIOR MEMBER
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I did actually put in 2 - 3x more pearlex than usual this time, as I thought that may help, but it didn't seem so. I used about 1/4 teaspoon to a cup. Is that not enough? I'm worried about putting too much in, as the resin supplier said too much pigment and the resin integrity would be destroyed.
Russell.Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
http://craftsupplies.penaffair.com
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2nd February 2009, 09:03 AM #15
I'm not sure how big your cup is, but I have accidently dumped 1/2 oz. of pigment in 2 oz. of resin. Turned out just fine. Everyone has different results on the integrity of the blank depending on what resin you use, the pigment used, temp., humidity, etc.. Just try using enough pigment to make the scrap brass disappear and see how it works for you. You will hear stories about the more catalyst used, the more brittle the blank will be. I have used 20 drops per oz. and have never had a problem, but as stated earlier, everyone has differing results. I think if you try more pigment, you will be very satisfied.
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