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  1. #1
    Join Date
    Sep 2008
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    Maryvale, Queensland
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    Default Tube show-through. Very frustrating

    Hi Folks,

    Is the forum playing up, or is it just me?

    Anyway, I don't know how much response I'll get to this, since most of you are "woodies" but attached is a picture of new blank I was try at the request of a work colleague. It was to be a blue & black swirl. I've used turquoise and carbon black pearlex as my pigments.

    Now as you can see in the image, there's a few problems with the colours being obscured by interference from below. I've had this problem in the past, but thought I'd done everything I could this time to avoid it.

    I painted both the tube and the inside of the blank black, and in the blank on the left, I even coloured the epoxy glue I used blank. Even so, there is STILL a problem with the tube showing through. Obviously the big difference between the right & left hand blanks indicates that colouring the glue has made a big difference, but still there is a line showing through.

    What more can a man do? Everything between the blank & the tube is black, and there's still problems? Only only thing I can think of it leaving the paint for a weke to fully cure, and ensuring there is a plentiful gap between tube & blank so the coloured glue is not pushed completely out by a tight fitting tube.

    This was to be my first completed Churchill. I destroyed the first cap tube trying to assemble this one. I used a 13mm drill and was going to sand it to size. Problem was while trying to see if the tube fit, it got jammed, and I maule dit trying to pull it out with pliers. After than I did manage to sand it out so the tube slid through OK, although then painting it & the blank inside tightened it up again, but it slid in fine when lubricated by the glue. That one point showing in the image must have been that tight that it mushed all the glue and paint out the way, leaving the brass exposed to show through.

    I haven't seen any better suggestions on IAP, except pre-coloured tubes (kinda hard to find), or changing the paint type (possibility - using auto spray paint currently). If anyone has any thoughts on how to prevent the dreaded show-through, I'd appreciate it. Otherwise I'm ready to chuck all my pearlex pigments and stick with the opaques.

    Thanks. Russell.
    Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
    http://craftsupplies.penaffair.com

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  3. #2
    Join Date
    Jul 2004
    Location
    Launceston, Tasmania
    Age
    58
    Posts
    315

    Default

    Russel,

    I havn't tried but I suspect Powder coating will fix it.

    I have had troubel with glues 'eating the paint and the brass showing through.

    I an going to get a few powder coated soon and see what happens.

    Mike

  4. #3
    Join Date
    Sep 2008
    Location
    Maryvale, Queensland
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    Default

    Quote Originally Posted by mag View Post
    Russel,

    I havn't tried but I suspect Powder coating will fix it.

    I have had troubel with glues 'eating the paint and the brass showing through.

    I an going to get a few powder coated soon and see what happens.

    Mike
    Yeah that may work, although I'm still worried about air/light capture in the glue outside of the tube. The other problems with powdercoating

    1. Expensive
    2. Time-lag - needs planning to get it done. What colours and styles of pen do you get done to have something for a custom order in a reasonable amount of time?

    Russell.
    Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
    http://craftsupplies.penaffair.com

  5. #4
    Join Date
    Nov 2006
    Location
    Bendigo Victoria
    Age
    80
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    16,560

    Default

    Russell, perhaps the black is the problem? It absorbs the light coming in through the translucent blank thereby showing a definite edge of the tube.

    By using a colour that reflects more light, ie silver, white or light blue even, you will reflect more light back in to the blank and diffuse the difference between the tube and blank. I have in the past used this technique to add different effects to the same blank.

  6. #5
    Join Date
    Sep 2008
    Location
    Maryvale, Queensland
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    Default

    Quote Originally Posted by Big Shed View Post
    Russell, perhaps the black is the problem? It absorbs the light coming in through the translucent blank thereby showing a definite edge of the tube.

    By using a colour that reflects more light, ie silver, white or light blue even, you will reflect more light back in to the blank and diffuse the difference between the tube and blank. I have in the past used this technique to add different effects to the same blank.
    Hmm, not sure. I usually try and match the paint colour to the blank colour. Guess it couldn't hurt to try, but even with white, I think there's still a problem with the paint being removed from the tube and the brass peaking out.

    Russell.
    Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
    http://craftsupplies.penaffair.com

  7. #6
    Join Date
    Nov 2006
    Location
    Bendigo Victoria
    Age
    80
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    Default

    Quote Originally Posted by BoomerangInfo View Post
    Hmm, not sure. I usually try and match the paint colour to the blank colour. Guess it couldn't hurt to try, but even with white, I think there's still a problem with the paint being removed from the tube and the brass peaking out.

    Russell.
    I usually bake the tubes in my little toaster oven, which I also use to post-cure my blanks.

  8. #7
    Join Date
    Oct 2008
    Location
    new jersey
    Posts
    531

    Default

    I have found whenever painting both the tube and the blank you need to step up the drilled hole one size. To allow for the paint and the epoxy. I am thinking you need to use a better paint when painting the tubes. I have used Rustoleum high heat barbaque paint. It takes awhile for it to dry but the epoxy does not eat through it. I spray it on the tube and in the blank. It is the paint on the blank that is going to hide the tube. Not sure what is available over there.

  9. #8
    Join Date
    Jun 2003
    Location
    queensland
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    77
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    1,069

    Default

    Russell, I use a brass darkening solution, sold by antique dealers. You dip the tubes in the solution for a few minutes and the brass turns black.

    Terry

  10. #9
    Join Date
    Nov 2006
    Location
    Bendigo Victoria
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    80
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    Quote Originally Posted by schaf View Post
    Russell, I use a brass darkening solution, sold by antique dealers. You dip the tubes in the solution for a few minutes and the brass turns black.

    Terry
    forgot about that, except I use Black Patina (I pinch it from SWMBO who does leadlight) Works in a flash, still use the toaster oven to dry them though.

  11. #10
    Join Date
    Sep 2008
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    Maryvale, Queensland
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    Default

    Quote Originally Posted by Big Shed View Post
    forgot about that, except I use Black Patina (I pinch it from SWMBO who does leadlight) Works in a flash, still use the toaster oven to dry them though.
    Actually a toaster oven sounds very useful for several thing. I'm currently setting fire to tin of metho in the shed to melt wax for my moulds too

    I've seen the oxidising stuff mentioned on IAP, but it doesn't work for everyone. So using that, you still have no problem with the glue itself catching air bubbles or light and causing refraction effects?

    I guess looking looking for a better paint might be the best place to start. I seem to remember the people we got our fireplace from offering some paint to put on the flue. That'd probably work for the black, would still need a white from somewhere else.

    Thanks for the ideas. The pain with this problem is you basically don't know until you're ready for assembly, so all the time is wasted, as well as the blank and the tube. Recovering the tube if youw ant to spend the extra time is the only thing you could get back.

    Russell.
    Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
    http://craftsupplies.penaffair.com

  12. #11
    Join Date
    Aug 2008
    Location
    Mooloolaba, Qld
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    128

    Default

    Can't add anything more to the colour problem Russell, But I have a suggestion for the tube being hard to remove after a dry run prior to glueing. Don't know the proper name, but a piece of that crinkly rubber sheeting (I used it on the dash board of my boat so the beer cans wouldn't slide about) helps get a grip on the tube. Pliers always ruin it.
    Crow

  13. #12
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    Sep 2008
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    Maryvale, Queensland
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    Default

    Quote Originally Posted by crow400 View Post
    Don't know the proper name, but a piece of that crinkly rubber sheeting (I used it on the dash board of my boat so the beer cans wouldn't slide about) helps get a grip on the tube. Pliers always ruin it.
    Crow
    Good idea. I have a router mat that I should have tried. I thought if I just grabbed it gently with the pliers and pulled, it would come out. When it didn't without thinking, I decided to try and twist the tube with the pliers. Well, the grip was stronger than the metal, and it tore a chuck off. In the end I had to clamp the blank in the vice, and pull really hard with the pliers. Was a right mess when I was done.

    Russell.
    Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
    http://craftsupplies.penaffair.com

  14. #13
    Join Date
    Jan 2009
    Location
    U.S.
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    Default

    I rarely need to paint. Try using more Pearl-x to make the blank opaque. You can test to see if the mix is opaque enough by using a scrap piece of brass dipped in the mixture. After a few times of this, you can get a better feel for the amount of Pearl-x needed. Just my $.02.

  15. #14
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    Default

    Quote Originally Posted by Resination View Post
    I rarely need to paint. Try using more Pearl-x to make the blank opaque. You can test to see if the mix is opaque enough by using a scrap piece of brass dipped in the mixture. After a few times of this, you can get a better feel for the amount of Pearl-x needed. Just my $.02.
    I did actually put in 2 - 3x more pearlex than usual this time, as I thought that may help, but it didn't seem so. I used about 1/4 teaspoon to a cup. Is that not enough? I'm worried about putting too much in, as the resin supplier said too much pigment and the resin integrity would be destroyed.

    Russell.
    Pen Affair Craft Supplies - Cheapest Pearl Ex & Pemo Polymer Clay in Australia
    http://craftsupplies.penaffair.com

  16. #15
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    Jan 2009
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    U.S.
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    Default

    I'm not sure how big your cup is, but I have accidently dumped 1/2 oz. of pigment in 2 oz. of resin. Turned out just fine. Everyone has different results on the integrity of the blank depending on what resin you use, the pigment used, temp., humidity, etc.. Just try using enough pigment to make the scrap brass disappear and see how it works for you. You will hear stories about the more catalyst used, the more brittle the blank will be. I have used 20 drops per oz. and have never had a problem, but as stated earlier, everyone has differing results. I think if you try more pigment, you will be very satisfied.

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