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Thread: Vacuum Chamber for Punky Timber
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3rd June 2011, 10:47 AM #1Senior Member
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Vacuum Chamber for Punky Timber
I've been busy but found sometime to make a new vacuum system.
My old one really blew ... as through a venturi via my Air Compressor into a rather large pickle jar.
On a good say I could pull -22 hg.
The new model is more streamlined ...
Same Pickle Jar but with some added features like a "Catch Jar" and a real vacuum pump.
Here it is pulling -28 hg and has been foaming for about 15 minutes with some really punky X-Cut Amboyna in Cactus Juice.
Right after this pic the brand new pump decides to croak. I let the blanks soak for about 2 hours while
I go and get the pump replaced.
Came back and this is the result ...
Decided to try the new pump out and placed a piece of Spalted Apple, 3 pieces of dark Buckeye Burl and 2 pieces of what is labeled as 'Golden Buckeye Burl' into the jar and used my usual mix of 50-50 White Glue and water.
This is after pulling vacuum for about 45 minutes and then drying under a rather large forced air furnace for a few hours at work.
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3rd June 2011, 11:08 PM #2
The set-up looks Ok. I was always worried about glass jars coping with the vacuum and imploding.
The Cactus Juice stablized ones look Ok as expected. The white glue ones don't look stabilized, but could be just the photo, so how are they really?
Ps I have ordered some of MesquiteMan's cactus juice and his chamber for my new set-up. I already have a new vacuum pump too similar to yoursNeil____________________________________________Every day presents an opportunity to learn something new
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4th June 2011, 07:52 AM #3Senior Member
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I don't think it's an issue really. I can tell you that the lid of the jar was compressed a lot tighter when new and filled with pickles than my vacuum pump pulls.
The Cactus Juice stablized ones look Ok as expected. The white glue ones don't look stabilized, but could be just the photo, so how are they really?
But this is a different type of stabilizing. This doesn't give you a 'finished' shiny end product.
I use the 50/50 mixture on the punky woods to simply stabilize the timber while turning and not having to use excessive amounts of CA as I turn.
Ps I have ordered some of MesquiteMan's cactus juice and his chamber for my new set-up. I already have a new vacuum pump too similar to yours
I have two and neither were remotely accurate (both low) and one off by 25ºF ...
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4th June 2011, 08:56 AM #4Skwair2rownd
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Neat set-up there Ron. I've been toying with such an idea myself.
How much vacuum do you pull?
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4th June 2011, 10:02 AM #5.
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If by -22 mm Hg Ron means 22/760 th of an atmosphere, then the pressure on the jar is only ~0.5 lb/cm^2 and it should be no problem. If he means 728/760 th of an atmosphere then there would definitely be a problem. I doubt its the latter since it is unlikely that can be obtained by a simple venturi effect.
For those that try this and wish to go to to higher vacuums, BEWARE, comparisons to the pickle jar lid dimpling are very misleading. Sealing food in full glass jars under vacuum is considerably safer because the jar is virtually full so the free space volume under vacuum is small so the implosion potential energy is negligible. ln a full pickle jar like that the free volume might be say 70 cm^3 whereas the entire pickle jar might be say 3000 cm^3 or 40+ time greater. Also in food jars the vacuum is usually in the region of the neck where the glass is thicker and the lid usually made of metal.
The implosion potential energy is related to the free distance over which the shattered glass particles can be accelerated. In the situation where the jar is full, in the small volume of vacuum remaining there is stuff all distance before the glass hits food or the lid so there is no implosion. In an empty vessel with a much larger volume the potential energy scales by volume so this is something to be wary of. Even at moderate vacuum, glass vacuum chambers are totally smooth, accurately hemispherical or cylindrical so they compress evenly on all sides, and the glass is nominally about 7 mm thick and they have a 1/2 mm thick steel safety mesh screen placed around them at all times. The problem with the pickle jar is the bottom is semi flat and it is not smooth. Flat glass surfaces of that area under vacuum have to be a minimum of about 2 cm thick or made out of laminated glass
If the pickle jar was to fail under a high vacuum the most likely thing to happen is that the glass would just crack but if it happened to be hit in the right place it could implode. I would then suggest making a simple safety screen screen for the jar and wearing safety glasses if one needed to remove the screen while it was under vacuum. I have never seen a glass chamber implode but have seen what it did to the steel safety cage and it looked like someone had taken to it with a 2 kg hammer.
Oh yeah, very neat set Ron! I like it.
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4th June 2011, 10:47 AM #6
My venturi vacuum pump pulls 22"Hg no problems, 26"Hg max if you leave it long enough, so I imagine Ron is referring to 22". I have no idea what vacuum results from process you normally use pickle jars for. I have noted a lot of people are using the them and I have not heard of any issues, but like yourself it worries the hell out of me, especially when you think about good pumps and that they can pull full vacuum.
My new electric 4.2cfm pump is supposed to pull the full 29.9" I'm told, although tests to date only show 26", but the manufacturer tells me there is something wrong with my gauge . The new chamber I have ordered is coming with another gauge, so I can double check. I also only want 24", to avoid the resins separating, so only a problem if it is pulling higher than the gauge is reading.Neil____________________________________________Every day presents an opportunity to learn something new
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4th June 2011, 11:08 AM #7
I discovered the same thing. Be warned the PVA never goes completely hard and can keep moving, so if the blanks are left for a long time before turning down, they often bend like bananas The epoxy stabilizer can have a similar result
My oven is not a toaster oven, although relatively small, it is a propper oven made for camping set-ups. Mind you, I still use a temperature gauge in the over, to make sure .Neil____________________________________________Every day presents an opportunity to learn something new
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4th June 2011, 11:58 AM #8Senior Member
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4th June 2011, 12:01 PM #9Senior Member
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4th June 2011, 12:13 PM #10Senior Member
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Wasn't aware of this Neil ...
Was mildly surprised at how much the amboyna twisted from the time it went into the jar to coming out of the oven.
Did some Russian Olive and it twisted like crazy in the PVA and when drying under the forced air furnace.
Some folks think stabilizing means a totally shinny finished product when turned. That was the intent of me using the PVA and maybe I'm using the wrong word to describe what I'm doing.
My oven is not a toaster oven, although relatively small, it is a propper oven made for campig set-ups. Mind you, I still use a temperature gauge in the over, to make sure .
I bought a $5.00 toaster oven from the junk store my wife spends hours in looking for hidden treasures and the other oven is an Oster Convection Oven that sits on the kitchen counter top that I used while she wasn't home in case there might be ownership/permission issues to avoid
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4th June 2011, 02:26 PM #11
...the danger of implosions is covered in the video game Portal 2...but it does get rid of the deadly neurotoxin gas...
.
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10th June 2011, 10:49 PM #12Senior Member
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