Results 1 to 6 of 6
  1. #1
    Join Date
    Apr 2013
    Location
    Toowoomba Qld
    Posts
    7

    Default Carbide insert tooling for aluminium on wood ?

    I normally live in the metal work world but recently picked up an el cheapo wood lathe to play with. I also got some tooling for the lathe but most of it is probably of questionable quality. Looking at the price of quality pre made tooling has made me look for alternatives.

    In metalworking I almost exclusively use carbide tooling so naturally started to look to see if carbide is used in wood turning. From what I have found the age old argument of you can't get carbide as sharp as HSS is echoed in wood turning also. The thing I don't understand tho is the carbide shape that is mostly used in the off the shelf tooling. It is mostly flat top, no chip breaker, "wood specific" inserts. This seems to be true from the more expensive units like the Easy Wood Tools through to the cheap ones from places like Banggood. This shape naturally can't be made very sharp because of the higher corner angle. I would have thought that something that can be made much sharper like an alumium specific one would have cut much better.

    Out of interest I grabbed one of my metal lathe tool holders with a TNMG160404 H01 (I think) insert and took it to the wood lathe. It seemed to cut really well, has a sharper edge then I believe the wood ones would have. My experience on a wood lathe is practically none existent however and my setup was far from ideal so not sure how good it would really go.

    What I am wondering is if there is a reason why the specific type of inserts are used on all the commercially available ones ? am I missing something obvious with using sharper inserts that were designated for aluminium ? the inserts themselves being much more common and widely used are significantly cheaper so why not use them ?

  2. # ADS
    Google Adsense Advertisement
    Join Date
    Always
    Location
    Advertising world
    Posts
    Many





     
  3. #2
    Join Date
    Apr 2013
    Location
    Toowoomba Qld
    Posts
    7

    Default

    Well not to be discouraged by nobody replying I decided to make a more suitable holder with a long handle. I have zero experience in making wood turning tools, had never made a handle before, made it all up as I went along and made it from what I had laying around. All in all I was pretty happy with how it came out. I used a square milling insert, SEHT1204AFFN-AL K10 which has a 20 degree taper so I could just mount it flat.
    SEHT1204AFFN AL K10,AEROPA Metal ceramic insert ,Factory outlets, the lather,,cnc,machine|ceramic inserts|metal ceramicmachine factories - AliExpress

    My measure of success was to make a square piece of wood into a round piece of wood, then to make that round piece of wood into a smaller round piece of wood. With my three test pieces it was successful, it certainly had no qualms removing the material and I'm pretty sure my lathe was the limiting factor. Maybe someone local that knows what they are doing wood turning wants to borrow it and give it a spin to give me some more useful feedback ?

    Anyway, my test pieces with the tool in the pics, all turning was done with this one tool only. I know very little about wood so sorry if I offend anyone re not knowing what type or if I get it wrong...

    Piece of Cypress Pine, rough turned to round
    IMG_20200606_165101.jpgIMG_20200606_165106.jpg

    IMG_20200606_165113.jpg

    Believed to be hardwood post, rough turned to round
    IMG_20200606_170441.jpg

    And whatever this is from a pallet I pulled apart, I gave this one a light sanding and had a play with trying to make other shapes
    IMG_20200606_171103.jpgIMG_20200606_173404.jpg

  4. #3
    Join Date
    Jul 2019
    Location
    Lke Macquarie NSW
    Age
    76
    Posts
    134

    Default

    I'm not a metal guy but I have been asking the same question. I use carbides a lot for my wood turning but only the "flat" ones sold for wood turning. I make my own tool holders and handles. When I decided to try carbides I looked at the vast array of cutters but I didn't know enough to work out the complicated coding for the metal milling inserts so I haven't tried any of them. What aluminium cutters would be nearest to the following wood turning inserts? 10-12mm square, 10-12mm suare/round and 10-12mm round. There is also an elongated diamond shape I use for some detail work. See 10pcs wood carbide insert cutters for wood turning tool woodworking lathe tool Sale - Banggood.com for example.
    Looking at your last pic it would appear that the cutter you used is quite aggresive as there is some severe end grain tear out in the cove section. I'd guess that the profile of that particular cutter would be suitable for straight and outside curves but not coves. If you have a similar cutter but round give it a go and see how it handles the coves.
    Another possible issue - the "flat" cutters are quite durable and stay sharp for quite a long time. When they do start to get dull they can easily be sharpened by lapping the flat face on fine grit paper. I'm guessing that the cutter you are using is not easy (or is impossible) to sharpen.
    I'd be interested in trying some other cutters if you can point me to some like those I have mentioned.
    Maybe others have already tried them and can tell us if they do the job and any problems they may have.

  5. #4
    Join Date
    Feb 2006
    Location
    Perth
    Posts
    27,790

    Default

    I made up some metal working TC tipped wood working turning chisels back in 2008. I just used some old tips from the bin at work and touched them up on the green wheel they had on one of their grinders . Success in using them for turning was mixed. Most were too steeply raked and would too easily grab the wood. I sort of reprofiled a few tips but it would be a lot easier to start out with new tip more suited to wood.

    BTW diamond is very good for touching up TC tips. I do this with MW TC tips using a 6" diamond flat wheel I have mounted on the side of my CBN wheel.

    TP2.jpg

  6. #5
    Join Date
    Sep 2010
    Location
    Port Sorell, Tasmania
    Posts
    592

    Default

    Masterspoon, welcome to the dark side but one word of warning, it can be addictive. According to Google there is a wood turning club in Toowoomba and I would suggest that you go along. I'm self taught as there is no local club and I'm sure it's a slower process. A bit of instruction from some experienced turners is the best way and you'll soon learn enough to answer many of your questions.
    There are also a number of good YouTube videos. Look for stuart batty and robohippy (Reed Gray) for a start
    Pretty much any sharp tool will cut wood on a lathe, some safely and others not so. Some will cut more cleanly than others meaning less sanding to finish the work.
    The SEHT insert with its positive rake has the potential to self feed causing what is known as a catch. Ananalogy would be breaking a parting tool when it digs in. Can be used but the way the tool is presented to the wood is important.
    Stefan Gotteswinter's vids have covered sharpening and then honing carbide inserts with a fine grad lapping compound on a ceramic backing plate. These inserts were near razor sharp by the time he finished. Im sure this process would work on carbide inserts for wood turning.
    You can't use up creativity. The more you use, the more you have. ~Oscar Wilde

  7. #6
    Join Date
    Jun 2014
    Location
    Tucson, Arizona, USA
    Posts
    251

    Default

    Quote Originally Posted by BobL View Post
    I made up some metal working TC tipped wood working turning chisels back in 2008. I just used some old tips from the bin at work and touched them up on the green wheel they had on one of their grinders . Success in using them for turning was mixed. Most were too steeply raked and would too easily grab the wood. I sort of reprofiled a few tips but it would be a lot easier to start out with new tip more suited to wood.

    BTW diamond is very good for touching up TC tips. I do this with MW TC tips using a 6" diamond flat wheel I have mounted on the side of my CBN wheel.

    TP2.jpg

    Bob, I did the same thing you did, but instead of grinding my carbide edges, I hold the carbide taped with double sided tape to one of my fingers and grind only the flat top. I use 300, 600, 1200 and 3000 grit flat lap discs. It takes about 10 seconds on each grit. The carbide gets warm in that time, so I know it's time to pull away. When I've gone through the grits, the carbide is sharper than what you get from the factory that makes them. When done, the thickness of the carbide is 4-5 thousandths less than before I started sharpening."

    Where did you get that side grinding side table? ........... Jerry (in Tucson)USA

Similar Threads

  1. What grit for carbide tooling
    By KBs PensNmore in forum METALWORK FORUM
    Replies: 3
    Last Post: 11th June 2015, 11:03 AM
  2. What steel for brazed carbide tooling?
    By Ben Dono in forum METALWORK FORUM
    Replies: 35
    Last Post: 2nd February 2014, 02:01 PM
  3. Carbide tooling help !!
    By lather in forum METALWORK FORUM
    Replies: 84
    Last Post: 11th January 2012, 11:02 PM
  4. carbide tooling
    By welder in forum METALWORK FORUM
    Replies: 24
    Last Post: 4th February 2010, 08:52 AM
  5. HSS/carbide tooling
    By metaboman in forum METALWORK FORUM
    Replies: 1
    Last Post: 11th April 2007, 05:04 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •