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  1. #1
    Join Date
    Aug 2005
    Location
    Cranbourne West
    Age
    72
    Posts
    3,612

    Default Circle cutting jig WIP

    Anyone who's been to one of 's get-to-gethers has probably seen his jig for cutting bowl blanks from half logs. After ~4 years thinking about it I finally got around to making one for my Basato 4 bandsaw.



    Attachment 210987 Attachment 210988

    I used 18mm MDF. Ply is recommended, but I didn't have any 18mm available, hope the MDF holds up. Marked out and ready to cut up.
    Attachment 210989

    I drilled 6mm dia pilot holes and clamped the jig to the bandsaw table to spot the screw holes before drilling.
    Attachment 210990

    Spotted, drilled and ready to tap.
    Attachment 210991 Attachment 210992 Attachment 210993

    Time to put the router table to good use.
    Attachment 210994 Attachment 210995 Attachment 210996

    Drill an 8mm hole in the half log.
    Attachment 210997

    Clamp the bar in place with a 10mm SHCS
    Attachment 210998

    Presto, a bowl blank from a half log . Notice the remote switch for starting/stopping the dusty, saves a lot of walking back and foward every time you want to operate it. It's got a magnet secured to the back of it and I just attach it to the bandsaw or the panel saw, whichever I happen to be using at the time.
    Attachment 210999 Attachment 211000

    I've left out photos of the flat bar, I'll post them tomorrow. Too cold and wet to go back out to the shed tonight .
    To grow old is inevitable.... To grow up is optional

    Confidence, the feeling you have before you fully understand the situation.

    What could possibly go wrong.

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  3. #2
    Join Date
    Aug 2009
    Location
    East Warburton, Vic
    Posts
    1,604

    Default

    Looks good GJ, I'd whack a coat of sealer on it to stop it absorbing moisture, shellac would be enough.
    Cheers

    DJ

  4. #3
    Join Date
    Apr 2005
    Location
    Nerang Queensland
    Age
    66
    Posts
    10,766

    Default

    Looks good GJ

    I too made one of 's jigs but have since stopped using it. Works a treat, just I found it stuffs the blades pretty quickly, especially on the hardwoods. It tends to wear them on one side which makes them then wander when you want to do a straight cut.

    I now do a series of straight cuts, gives you near enough to round, but doesn't stuff your blade.

    Remember to seal the MDF really well, might find it a bit thicker in parts after a while
    Neil
    ____________________________________________
    Every day presents an opportunity to learn something new

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