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  1. #1
    Join Date
    Sep 2002
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    Minbun, FNQ, Australia
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    12,881

    Default Kitchen Bench Top Face Plates

    I scored a bit of kitchen bench top that had been cut out for a sink.

    Nice thick water resistant chip board with laminex on one side & melamine on the other.

    It wasn't big enough for a router table so I chopped it up into squares on the band saw to turn it into threaded face plates for vacuum chucking.

    I have 2 different lathes with 2 different spindle threads so I made 3 for each lathe.

    I borrowed a couple of big taps from Jim (powderpost).

    I used my big bowl jaws to hold the blank while I marked it out & cut the hole with a small scraper.

    I planned to have the laminex side up against the flange on the spindle as I though that side would stand up to the compression of being tightened up longer that the melamine side would.

    If you look at the 4th & 5th picture you will see that I made a little step inside the hole for the last bit of un-threaded spindle.

    I used a big shifter to hold the tap & get it started on the lathe & then I removed the blank & finished it in my hand.

    Once it was threaded, I reversed it onto the lathe spindle & cleaned it up.

    I have some epoxy timber preserver that I plan to use to seal the bear chipboard edges & thread. It comes with a thinner so it soaks in & once it is set, I'll get it a couple of days before I stick it back on the lathe so it doesn't end up stuck there.
    Cliff.
    If you find a post of mine that is missing a pic that you'd like to see, let me know & I'll see if I can find a copy.

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  3. #2
    Join Date
    May 1999
    Location
    Tooradin,Victoria,Australia
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    Default

    Neato. You may have to retap after the epoxy Cliff.

  4. #3
    Join Date
    Nov 2007
    Location
    Dundowran Beach
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    19,922

    Thumbs up

    Yep! Neat work there Cliff!

    I have some bench top but just plai chipboard on the unlaminated side. Might laminate it and give that a go.

  5. #4
    Join Date
    Sep 2002
    Location
    Minbun, FNQ, Australia
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    66
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    Default

    Quote Originally Posted by View Post
    Neato. You may have to retap after the epoxy Cliff.
    It is very thin runny stuff & it soaks in.

    I have used some on ply for sealing ply & apart from the smell of the thinners, I am impressed with it.

    I actually bought it to try on some of my turned bowls but haven't got that far yet.

    I reckon that I'll be able to get it back on the spindle thread OK & if I don't I know where to go it get the taps back.
    Cliff.
    If you find a post of mine that is missing a pic that you'd like to see, let me know & I'll see if I can find a copy.

  6. #5
    Join Date
    Sep 2002
    Location
    Minbun, FNQ, Australia
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    66
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    12,881

    Default

    Quote Originally Posted by artme View Post
    Yep! Neat work there Cliff!

    I have some bench top but just plain chipboard on the unlaminated side. Might laminate it and give that a go.
    Ta, if you stick it back to back (plain to plain) it should be good.
    Cliff.
    If you find a post of mine that is missing a pic that you'd like to see, let me know & I'll see if I can find a copy.

  7. #6
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
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    19,922

    Exclamation

    Think 40mm thick faceplate is a bit of overkill!

    Besides, I get more plates just by laminating the back.

  8. #7
    Join Date
    Sep 2002
    Location
    Minbun, FNQ, Australia
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    12,881

    Default

    The ones I made are about 39mm with the laminex & melamine.
    The spindle doesn't stick out the front.
    Cliff.
    If you find a post of mine that is missing a pic that you'd like to see, let me know & I'll see if I can find a copy.

  9. #8
    Join Date
    Jul 2005
    Location
    Flinders Shellharbour
    Posts
    5,693

    Default good tute

    Cliff, excellent idea and well done, food for thought.
    Inspiration exists, but it has to find you working. — Pablo Picasso


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