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Thread: Nova 1624/44 Woes
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1st September 2011, 07:38 PM #1GOLD MEMBER
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Nova 1624/44 Woes
Dear Brains-trust,
I'm frustrated and annoyed! Since I bought my Nova 1624/44 lathe I've had issues with the headstock pulley moving along the shaft under heavy load. As a consequence the main issue is that the pulley belt has broken 5 times. At $29 a pop. FYI, the belt breaks before I know what's happening or alternatively the belt wears easily.
The pulley slides along the shaft and is kept in place with a 6mm key. To hold the pulley on the shaft a grub screw is used to hold the key down on the shaft. I've attached a few photos for your reference.
I've dismantled the lathe a couple of times and I always ensure the pulleys are aligned before I start a session. The manual is no help.
So what should I do? Red loctite on the key and grub screw? And if loctite is recommended, will I be able to unlock the grub screw and/or key at a later date?
Thanks in advance, Scott.-Scott
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1st September 2011 07:38 PM # ADSGoogle Adsense Advertisement
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1st September 2011, 07:54 PM #2Retired
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Scott,
Some of the Nova owners will hopefully have an answer for you.
All I can say is that you wouldn't have had the same problems with a Vicmarc. I know, double the cost etc etc, but a lot less anguish.
As they say, you get what you pay for......
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1st September 2011, 08:12 PM #3GOLD MEMBER
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Thanks Jefferson, at the time my budget was limited but yes, a Vicmarc weighed heavily on my mind. One day.
-Scott
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1st September 2011, 10:10 PM #4
Hey SJT,
Yes...Loctite will hold the grub screw in place. I had a 1500 and applied Loctite when bought new and had no problem with the grub screw loosening up.
Yes...you will be able to loosen it if need to.
Loctite on the key? NO
Good luck!Cheers,
Ed
Do something that is stupid and fun today, then run like hell !!!
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1st September 2011, 10:16 PM #5
Looking at that key, I'd be considering replacing that, it looks knocked about in the photo.
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1st September 2011, 10:22 PM #6GOLD MEMBER
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Thanks Ed and Big,
Yeah, I bought the lathe 2nd hand and wondered about the pulley. I just went out to the (small) shed and looked at the key. Yep, it's a bit battle scarred therefore I'll replace. I'll add some loctite to to the grub when it is replaced.-Scott
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1st September 2011, 10:25 PM #7Retro Phrenologist
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Is there room for a second grub screw to lock in the first?
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1st September 2011, 10:28 PM #8GOLD MEMBER
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1st September 2011, 11:25 PM #9Retro Phrenologist
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1st September 2011, 11:45 PM #10GOLD MEMBER
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Thank you Avery, will give that a go as well.
-Scott
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2nd September 2011, 01:03 AM #11Is there room for a second grub screw to lock in the first?
My concern is what is causing the grub screw to come loose in the first place.
Check the clearance on the pulley when assembled on the shaft with the key in place. There should be very little movement, in fact it should go together with a light tapping of a soft headed hammer. If the fit of the pulley on to the shaft is sloppy or if the key way is worn then your getting movement as it is used and the grub screw will work loose.
You can use bearing lock on the shaft as you assemble the pulley etc and like loctite etc it will loosen with heat around 60-70C should be plenty. So it wont be a problem to remove at a later stage.
The Loctite corporation make the screw lock 242, 262 etc as well as the bearing lock. If you do plan to use this method dont go for the max strength try a medium strength. Locking the pulley and grub respectively should not need any more than a medium strength locking.
good luckInspiration exists, but it has to find you working. — Pablo Picasso
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2nd September 2011, 01:10 AM #12
For a grub to constantly work loose, there has to be a reason. Either vibration or movement between the mating pieces.
Loctite or a 2nd grub screw will eliminate this particular problem if it's cause by vibration... but there's always the possibility that the vibration will show as other problems.
If it's loose mating surfaces, then such a fix will only be temporary, as the contact surfaces - end of the grub and the contact point on the shaft - will suffer undue wear, until it slips again.
Your best bet is to find the real problem, the "why" and fix that first.
- Andy Mc
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2nd September 2011, 10:15 AM #13SENIOR MEMBER
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Hi SJT,
As I am looking at buying a Technatool right now, I would appreciate any feedback on developments, as I am sure many others would also. Good luck - IMHO Hughie's suggestion seems to have a lot of merit. Drillit.
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2nd September 2011, 10:40 AM #14GOLD MEMBER
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Will do! I think, in hindsight, I should of saved a little extra for the DVR. Whilst changing belt speed manually isn't a problem (takes seconds), a variable speed lathe would of been better. This would eliminate the need to align pulleys. And as Jefferson has suggested, a good quality Lathe should eliminate these problems all together.
Skew has a good point, find the source. I'm going to replace most parts and loctite the grub screw however I think the alignment of the motor pulley is crucial. To loosen the belt to change speed, the motor and motor pulley are set up on a cam which you push/pull. The issue with this is that the motor pulley can go out of alignment with the headstock pulley. When this occurs the belt then applies sideways pressure to the headstock pulley. This is what I *think* loosens the grub screw. All the bearings and motor are fine with no vibration at all. I can't test my fix until Monday when I get the belt from CBC. When I do I'll take photos and describe my fix in more detail.
-Scott.-Scott
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2nd September 2011, 10:41 AM #15GOLD MEMBER
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Just to add, I have contacted/emailed Teknatool and haven't had a reply. I think I'll point them to this thread, might jolt them into action.
-Scott
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