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  1. #1
    Join Date
    Jan 2009
    Location
    Australia
    Posts
    1,222

    Default How to polish casting resin

    Can anyone help me with instructions and the grits/sandpaper/polish to polish casting resin.
    In the job I am doing I am getting fine scratches, like the old.phonograph records.
    I have tried grits down to 1200 and plastic polish but....
    I have even tried adding a clearcoat on top but I am not satisfied.
    Anyone have suggestions.
    The resin is a two to one mix.
    Any help appreciated

    Lyle.

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  3. #2
    Join Date
    Jan 2008
    Location
    sydney
    Age
    78
    Posts
    527

    Default

    I found the following gave me the best results
    240 wet sand(automotive wet & dry Paper very wet) to remove tool marks
    600 wet sand
    1200 wet sand
    Micro mesh pads starting at the tan colour
    PLASTIX polish (not sure of the spelling but it is made by McGuires
    The pads are available from most turning supplier

    sA0041.jpg I pinched this pic from TIMBERBITS

    The pads must be used wet or you will burn the pad
    I had an old towel that I put over the bed of my lathe while wet sanding
    Hope this helps
    Regards
    Bowl-Basher
    I can turn large lumps of wood into very small bowls

  4. #3
    Join Date
    Feb 2003
    Location
    back in Alberta for a while
    Age
    68
    Posts
    12,006

    Default

    I suspect you will need to go to finer than 2000 grit with the abrasive paper before you start with the polish.

    You can readily buy abrasive films that are approximate 9000 grit (0.5 micron)
    0.1 micron films are also available -- in Japan I've seen films marked as fine as 30,000 grit and described as for polishing plastics

    after 0.1 micron you may need to move into the realm of car polish on fine linen
    regards from Alberta, Canada

    ian

  5. #4
    Join Date
    Oct 2007
    Location
    Horsham Victoria
    Posts
    901

    Default

    Have you tried UBeaut's EEE
    http://store.brendanstemp.com.au/col...beaut-finishes
    I have used it before with good results.

  6. #5
    Join Date
    Apr 2005
    Location
    Nerang Queensland
    Age
    66
    Posts
    10,766

    Default

    I start with 100/120/150 as required, then go through the grits without missing any, ie 100/120/150/180/240/320/400/600/800 dry sanding. It is important to sand by hand with lathe stopped after each grit. Then go to wet sanding with Micromesh, again hand sanding between grits. There is no point going to higher grits before the Micromesh as the course grit pad is equivalent to the 600/800 dry grit anyway. Then hit it with EEE and finally Plastic Polish.

    For timber or timber/resin combination I continue dry sanding after the 800 with 1000/1200/1500 then use NCL finish
    Neil
    ____________________________________________
    Every day presents an opportunity to learn something new

  7. #6
    Join Date
    Jan 2013
    Location
    Torquay
    Posts
    1

    Default Ianwood

    Resin is readily polished by pumice -(as included in EEE) followed by rouge. Any Dental Technician can provide the ideal polishing materials as the technique required is the same as polishing denture base materials.

  8. #7
    Join Date
    Jan 2009
    Location
    Australia
    Posts
    1,222

    Default

    Thanks all for the advice. I have contacted the sandpaperman (Michael?) from here and we had a good talk. I had sent him a photo of what I am attempting. He suggested some sheets of micromesh grirs and some polish. He talked me through a process so we'll see how it goes.
    Ordered them from his website and received an email confirmation and delivery status this arvo. Should have the gear by the weekend.
    Fingers crossed I can achieve the finish I want.
    Lyle.

  9. #8
    Join Date
    Jul 2005
    Location
    Flinders Shellharbour
    Posts
    5,693

    Default

    Quote Originally Posted by brendan stemp View Post
    Have you tried UBeaut's EEE
    http://store.brendanstemp.com.au/col...beaut-finishes
    I have used it before with good results.
    Would be where I would go, failing that automotive polish especially the finer grades. Cornucopia who is a member here who makes hybrid casting with burls and resin finishes his boxes with automotive finish polishes. The finish he gets is superb.
    Inspiration exists, but it has to find you working. — Pablo Picasso


  10. #9
    Join Date
    May 2007
    Location
    North of the coathanger, Sydney
    Age
    68
    Posts
    9,417

    Default

    I essentially do the same as Dai Sensei

    but finish up with a buff using my version of the beall system

    I've found that by looking at the finished blank with a loupe disclosed fine scratches so ecided to use the buffing wheels
    regards
    Nick
    veni, vidi,
    tornavi
    Without wood it's just ...

  11. #10
    Join Date
    Oct 2009
    Location
    Childress, Texas, United States
    Age
    83
    Posts
    233

    Default

    Don't know if you can get Johnson's Paste Wax in Oz, but something one can use in a pinch is Baby Talcum Powder (not the cornstarch variety) mixed with Johnson's Paste Wax. I think it is just slightly finer than Tripoli rouge, but far softer.. I've used it on the inside of small boxes that were too small for the bowl buffs to go into, and when used with a small piece of thin suede leather, it works pretty well for taking fine scratches out of acrylic pen blanks. Just thought I'd throw this in to try if you want.
    Al

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