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  1. #1
    Join Date
    Sep 2002
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    Paignton. Devon. U.K.
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    Default Jewellery box Mk.3

    Attempting to get in a couple more boxes before I shut down this year.

    Do you recall I posted this photograph of a jewellery box I purchased from a charity shop, going to have a go at a similar design but needs to be taller, the hanging of chains in r/h cupboard is not tall enough after a trial run, (with my necklaces )

    1w.jpg

    Selected these three blocks of timber, some ash, oak and another unknown species.

    3w.jpg

    Chose the red piece and prepared these four boards, nice grain but what timber do you reckon it is (another gift from a neighbour who used to do turning)

    5w.jpg

    Awaiting a small router to work the joints, a deviation from my normal routine, no mitres this time.
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

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  3. #2
    Join Date
    Nov 2007
    Location
    Albury Well Just Outside
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    Default

    No idea on the wood but watching this one.

  4. #3
    Join Date
    Sep 2002
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    Default

    Purchased a Trend T4 hand held router, so doing a few practice runs before I butcher the timber.
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  5. #4
    Join Date
    Sep 2002
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    Paignton. Devon. U.K.
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    Default

    Back to Mk.3, (been messing around with that new router, and working on some routines) anyway prepared the four pieces for the base with mitred corners and set up a dry run as per picture.

    6w.jpg

    Using some lacewood (London Plane) for the base because I do not think that utile will complete the job.

    Only a short session today, I reckon we had around 2" of rain and did not fancy getting wet on the trips to the shed.
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  6. #5
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    Sep 2002
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    Paignton. Devon. U.K.
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    more progress, but it is surprising how much work is needed to the base.

    Cut mortises on sides of base using the new T4 and my old router jig.

    8w.jpg

    another dry run, round over moulding to front and sides, dado for back panel, and preparation for centre crossbar.

    9w.jpg

    gluing up the base frame (same way as I do those tissue boxes with masking tape to hold in place)

    10w.jpg

    Base frame glued but will need some attention to moulding at back ends, mortises to clean up, rebate for a baseboard, then centre bar to be fitted and some decoration to bottom edge. I said the base was complicated!

    11w.jpg

    The verticals for the box have been worked on as well, half tenons to top and bottoms, done on the tablesaw with sled.

    7w.jpg
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  7. #6
    Join Date
    Nov 2007
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    Albury Well Just Outside
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    I guess the rain has stopped.

    Very good nice progress.

  8. #7
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    Sep 2002
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    Still working on the box but rain is keeping me indoors and keeping me out of the damp.

    The base has had some modification, the two outside mortises were too long so I have had to plug, see arrows. I am applying a new woodworking rule I learnt the other day, do not inspect my work under 5 ft. otherwise you're out. (learnt from a router video I watched the other day) Moulding put to top of cabinet piece but not yet worked on it underside yet.

    12w.jpg

    The project is going to slow down, I need to construct the door for the box and it is rather involved. The styles and bearers are inverted at ends, the timber is only around 9mm thick and I am going to do some trial runs on some scrap wood to see if I can duplicate. Any suggestions and advice welcome?

    13w.jpg

    14w.jpg
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  9. #8
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    Nov 2007
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    Are you going to curve the inside of the door as in the original?

  10. #9
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    Sep 2002
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    Default

    Quote Originally Posted by Christos View Post
    Are you going to curve the inside of the door as in the original?
    Made a start on the door yesterday and yes I am preparing this piece of utile and used a large Forstener bit, but I have hit a problem to be solved with my new router and awaiting suppliers comments.




    15w.jpg
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  11. #10
    Join Date
    Sep 2002
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    Quite a bit of progress the past two days, got the top mortises cut to the correct positions as per picture below, I had to go to extreme measures to guide the new T4 router to keep to the correct track, (guide rails either side of face plate was one) and eventually returned to the Triton router and table to complete.

    16w.jpg

    Did another dry run and fitted the parts so far worked on, base, top, upright partitions back panel and door frame.

    17w.jpg

    Drawers are next item to take into consideration at the moment.
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  12. #11
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    Sep 2002
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    Pleased that some like the wip on this one.

    Had a good day, would you believe it took 90 minutes to get these six dadoes cut, the time was mainly spent setting up the router and putting boards in correct position plus the marking up. Had to use the Triton router to get the accuracy I needed.

    18w.jpg

    Close up.

    19w.jpg

    Did a dry run and fitted the shelves.

    20w.jpg

    Then did that dreaded glue up, took around 35 minutes and things did not look too square.

    21w.jpg
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  13. #12
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    Jun 2007
    Location
    Blue Mountains
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    I am enjoying watching this unfold. Thanks for posting the WIP.

    cheers,

    ajw

  14. #13
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    A better photograph of the cabinet still under construction, (door unhinged and waiting further development at present)

    25w cab.jpg

    Drawer fronts have been prepared but did not put moulding to short edge, I just did not feel comfortable at the router table with such small pieces at the edge, no guard was possible, the longer edge went under the cutter guard OK.

    23w.jpg
    There are four of these boxes and this picture displays a dry run (no base to eachbox yet), I must have cut a least 50 times at the table saw sled holding these pieces and my thumbs ache this morning with the rheumatism. They measure around 100mm x 85mm and 5mm thick. (no dovetails :lol: )

    24w.jpg

    Must try and get the construction work done over the next two days before that winter arrives as forecast.
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  15. #14
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    Nov 2007
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    Winter is coming where you are. Summer is coming where I am but today it was forecast 39 degrees Celsius. Not your average spring day.

    Enjoying this work in progress.

  16. #15
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    39% phew too hot for me.

    Glued up the four boxes, nothing special just rebated corners, glued with titebond and dabs of super glue, one needed a bandage


    26w.jpg

    Fitted the utile fronts, glued and a temporary screw.


    27w.jpg

    First fit, (that's what I call it)

    28w.jpg

    Not having a moulding at the outside edges of boxes is not detracting its finish for me, I will have to dye the lighter woods at drawer positions, they do flash, and further work is needed to maintain alignment.

    I am considering putting a layer of glue Titebond to the lower running edges of each box also another layer on the dividing boards letting this dry, then reinserting the boxes with wax on those glued areas. Do you think this would work? (making a sliding surface?)
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

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