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  1. #1
    Join Date
    Oct 2001
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    Melbourne, Australia
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    Default I Still Love Small Boxes, But...

    I still love small boxes, but after making seven different boxes, I need a break. Here's the last three.



    Common to these boxes, is the use of the box joint. It's easy and quick, and to my way of thinking quite attractive.

    The hinged box is an experiment that I'm not sure looks like I'd hoped, although it is less 'chunky' in real life than in the photo's. The Blackwood box has a wall thickness of 12mm, the other two have a wall thickness of 15mm, about as thick as I every like to see in a small box.



    The other two have lift-off lids with fitted frames under the lid to position them in place. The dark box of Blackwood is fully lined with Beech veneer cut on my bandsaw. The contrast of a dark exterior and a light Beech interior is something I quite like.





    All are finished with Tung Oil burnished into the timber. The result is a high gloss finish but not at all plastic to the look or feel.

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  3. #2
    Join Date
    Mar 2004
    Location
    Croydon Hills, Melbourne East
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    71
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    252

    Default

    beautiful boxes as usual don, and the ant is in picture 2 at 11 o'clock

  4. #3
    Join Date
    Aug 2003
    Location
    Brisbane - South
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    2,395

    Default

    Bloody hell Don!!

    Slow down! you are making me feel old & slow. I'm still working on the dining chairs I started @ the begining of the year. :eek: :eek: :eek:

    Fantastic work, as usual though!!
    Cheers

    Major Panic

  5. #4
    Join Date
    Aug 2003
    Location
    Melbourne - Outer East Foothills
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    6,786

    Default

    Beautiful work, as usual.

  6. #5
    Join Date
    Jun 1999
    Location
    Westleigh, Sydney
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    77
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    9,549

    Default

    Usual high standard, Don. I also like box joints. Also like the rounded corners on the inside of the lid frame of the hinged box.

    I know how you feel about needing a break from boxes. Just finished a run of them, so doing some coffee tables for a change.
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  7. #6
    Join Date
    Oct 2006
    Location
    Seattle, Washington, USA
    Posts
    166

    Default

    Good looking boxes there. The rounded edge on the inside of the hinged one is an interesting touch. It has my mind working on an idea already.

  8. #7
    Join Date
    Mar 2006
    Location
    Bradenton, FL US
    Age
    62
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    323

    Default

    Don, these are great boxes. I really need to try a few small ones soon as these other large ones are trying my patience.

    I really like the contrasting materials. Have you ever done a 1/8 inch box joint? And if so, how did it come out?

    Thanks a bunch,

    ICN,

    Bill

  9. #8
    Join Date
    Dec 2006
    Location
    Council Bluffs, Iowa
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    297

    Default

    Very nice boxes! I like these alot. Thanks for the photos.

    Corey

  10. #9
    Join Date
    Oct 2001
    Location
    Melbourne, Australia
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    1,652

    Default

    Quote Originally Posted by Bwillie View Post
    Have you ever done a 1/8 inch box joint? And if so, how did it come out?

    ICN,

    Bill
    Yes, I have. I couldn't make it work. The tolerances are just too exacting. I tried it on some scrap Tassie Oak, just two pieces and found it impossible to get all of the fingers inserted into each other. I'm not surprised, because even on these 3/8" joints, it's often a very snug fit requiring some gentle persuasion from my rubber mallet.

  11. #10
    Join Date
    Nov 2004
    Location
    Port Pirie SA
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    52
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    Default

    Nice work as usual Don, what are you tempting to make now your all boxed out?

    What did you cut your 1/8" joints with? I tried with a 24T rip blade of all things worked out very well.
    ....................................................................

  12. #11
    Join Date
    Oct 2001
    Location
    Melbourne, Australia
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    Default

    Quote Originally Posted by DPB View Post
    Yes, I have. I couldn't make it work. The tolerances are just too exacting. I tried it on some scrap Tassie Oak, just two pieces and found it impossible to get all of the fingers inserted into each other. I'm not surprised, because even on these 3/8" joints, it's often a very snug fit requiring some gentle persuasion from my rubber mallet.
    Bill and Harry, come to think of it, it wasn't 1/8th, it was 1/4" joints. Just too much inconsistency between fingers. I could hammer them together, but I reasoned over the four corners of a box I wasn't going to have success.

    Admittedly, I was in a hurry and didn't take the time to fine tune my set-up. I am using an Incra Jig; if anything is going to be precise, it's the Incra. More patience and some more experience might be required.

    Quote Originally Posted by Harry72 View Post
    Don, what are you attempting to make now your all boxed out?
    After Christmas, I'm starting on a couple of bedside tables.

  13. #12
    Join Date
    Mar 2006
    Location
    Bradenton, FL US
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    62
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    323

    Default

    Quote Originally Posted by DPB View Post
    Bill and Harry, come to think of it, it wasn't 1/8th, it was 1/4" joints. Just too much inconsistency between fingers. I could hammer them together, but I reasoned over the four corners of a box I wasn't going to have success.

    Admittedly, I was in a hurry and didn't take the time to fine tune my set-up. I am using an Incra Jig; if anything is going to be precise, it's the Incra. More patience and some more experience might be required.



    After Christmas, I'm starting on a couple of bedside tables.


    Don....thanks for the reply....those 1/8th ones are a bugger. I've given up on them

    ICN,

    Bill............PS take a look at my Work in Process (Holiday Jewelry box ..really Christmas Jewelry box, ) as I've added more posts.

  14. #13
    Join Date
    May 2005
    Location
    Eden Hills, South Australia
    Age
    63
    Posts
    3,458

    Default

    Beautiful boxes, Don. Thought I was doing well with my run of 4: your 7 must've felt like a production line.

    The precision of the joinery here looks absolutely perfect. Were they done on the tablesaw or the router table?

    I very much like the contrasting woods here too. I have some similar contrasty designs on my drawing board, that I may tackle after my current major project.

    One of the handles looks like it has a subtle curve on the underneath sides. Does it? If so, very nicely done

    The hinged box looks fine to me, though, like you, I think the 12mm thickness looks better on boxes of this size. Any chance of a photo of the backwood's interior?
    Those are my principles, and if you don't like them . . . well, I have others.

  15. #14
    Join Date
    Oct 2001
    Location
    Melbourne, Australia
    Posts
    1,652

    Default

    Thanks, Zenwood.

    Yes, the handle, cut from Ebony, has a gentle curve as you point out.

    The interior sides and the top edge of the sides are lined with Beech. You can see that here.



    Other small details I failed to highlight earlier are the contrasting trim in the handle, and a new product that I'm trying for the first time, 'dust corners' from Lee Valley. Their purpose is to keep dust and grime out of those hard-to-reach corners. (They are a little difficult to photograph.)

    http://urlzip.org/dust_corners8

    Oh, one other thing, I've started using 4mm birch ply in the bases of my boxes. I use Ubeaut's non-toxic water dies to match the colour to the dominant timber. As you can see here, it's difficult to tell it from the Beech.




  16. #15
    Join Date
    Aug 2002
    Location
    Perth, WA
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    76
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    2,078

    Default

    Beauiful work, Don. I'm particularly impressed with the grain in the box in the third picture. And I agree, the box joints look really good on small boxes like these. Dovetails are great but they tend to overwhelm small boxes. Proportion is everything!
    Driver of the Forums
    Lord of the Manor of Upper Legover

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