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  1. #1
    Join Date
    Apr 2014
    Location
    Kew, Vic
    Posts
    1,068

    Default Shaker-style Boxes

    A cold and wet Sunday last weekend so I took myself to the Melbourne Guild of Fine Woodworking (Melbourne Guild of Fine Woodworking) to have a go at some Shaker-style boxes.

    We made one:

    ACBB9770-1278-4D09-B78D-1ACC617A3195.jpeg

    or two….?

    7BFF9C42-ED00-492B-8E7C-2D35483B001F.jpeg

    No - it was three:

    56930BD6-6DFC-4B41-8B99-304FCFA57FF2.jpeg

    using cherry and cedar plus tiny copper tacks, toothpick dowels and lots of boiling water.

    These are just made so no sanding or finishing yet. That’s a job for the weekend.

    A fun experience - glad I did it.

    Regards,

    Brian

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  3. #2
    Join Date
    Feb 2009
    Location
    Adelaide - outer south
    Age
    67
    Posts
    937

    Default

    Had heard of shaker furniture but not boxes. What thickness are the sides and did you bend them around a form?
    Cheers, Bob the labrat

    Measure once and.... the phone rings!

  4. #3
    Join Date
    Apr 2014
    Location
    Kew, Vic
    Posts
    1,068

    Default

    Hi Labr@,

    The walls are 2-2.5mm for these boxes (the smaller one is at the lower end of the range) and the tops/bottoms are around 4.5mm.
    The timber for the sides needs to be something that will take the bend - in this case American Cherry but I'm told Huon Pine is also good for bending. The walls need to be fairly straight grain and no gnarly bits or they will break under pressure of the bending.

    Yes, they're bent around a form then taken off the form, held together and held wet over a round anvil while the copper pins are put in. No glue. Tops and bottoms are traced onto the timber , cut a little large on the bandsaw then sanded back to the line using a disc sander with the table raised to 3 degrees so the tops fit in snugly.

    There are over 20 'recognised' sizes. These 3 are sizes 1, 2 and 3. Size 1, the smallest here, is around 125mm from end to end. This isn't the smallest box - there are four smaller 0, 00, 000 and 0000! The larger boxes go up to trunk sizes.

    Ahh - found a picture of John Wilson (the US Shaker box guru) with some of his creations:

    C965AF5E-60CB-4CEB-9597-4D8773DB52E0.jpeg

    Regards,

    Brian

  5. #4
    Join Date
    Apr 2014
    Location
    Kew, Vic
    Posts
    1,068

    Default

    Had time today to finish up this little project. I sanded to 400 then used shellac and wax on the outside of the two smaller boxes.
    On the largest box I used Polyx Black Oil Stain followed by Polyx Satin clear.

    A84B8E78-FEEF-43E5-B381-278725676820.jpeg

    Just for fun I used milk paint inside just like the Shakers sometimes did:

    5BFF23A5-516A-4A74-A8A2-D87FD283847E.jpeg

    Now to work out what I'll do with them!

    Thanks,

    Brian

  6. #5
    Join Date
    Jan 2010
    Location
    Auckland New Zealand
    Posts
    312

    Default

    Something different but still very nice Brian. I also learned something, polyx black oil… I will need to get some [emoji3]

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