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  1. #1
    Join Date
    Sep 2002
    Location
    Paignton. Devon. U.K.
    Posts
    6,062

    Default stars and dots designed box

    Decided I could not cope with stars and stripes so got an idea to make a box that differs from my usual strip design.

    Prepared a template to mark up some sapele 10mm thick and drilled out a variety of holes with forstener type bits.




    then added the star effect.



    Deviated from my usual mitred corner joint procedure, I cut the 45% mitre cut at one end only each piece and then used a stop block for the two different length dimensions. I have angled the top edge(I intend to have a drop on lid) and made a dado cut for box base.



    To complete the decoration I am going to prepare some round stock on the lathe today using sycamore, the star effect I think I shall have to use some white filler unless members can offer a different solution?
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

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  3. #2
    Join Date
    May 2009
    Location
    Central Coast NSW
    Posts
    89

    Default

    Looking forward to the finished unit, I have been thinking about the same idea, It will be good to see your approach .

  4. #3
    Join Date
    Sep 2006
    Location
    Sydney
    Age
    83
    Posts
    1,474

    Default

    Hi Jow, An interesting project, I look forward to seeing the final piece.
    regards
    Ruddy
    And my head I'd be a scratchin'
    While my thoughts were busy hatchin'
    If I only had a brain.

  5. #4
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Thumbs up

    Very interesting looking project John.

    When finished you can send it to me so can use the Southern Cross to find my way.

  6. #5
    Join Date
    Jun 2009
    Location
    Italy
    Posts
    52

    Default

    Hi Jow,

    it looks really nice, interesting approach and idea for this project.
    I'll wait to admire it when completed.

    Keep going & thanks for sharing.

    Cheers, Gio

  7. #6
    Join Date
    Sep 2002
    Location
    Paignton. Devon. U.K.
    Posts
    6,062

    Default

    Ripped off a piece of waste sycamore to put on the lathe.





    haven't got much measuring equipment for lathe turning so made myself the following jig to set circumferences of 1/4" 3/8" and 1/2" /



    And then cut as follows.



    For sizing my rodding as per picture.



    Fitted dots to carcass sides and considering how to create the star effect with minimum expense.

    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  8. #7
    Join Date
    Sep 2002
    Location
    Paignton. Devon. U.K.
    Posts
    6,062

    Default

    Found a source of white sawdust for the stars, (going to have to dust off the bench to get some clean stuff tho )



    Got the box glued up, but have a clean up to do. Then create the stars.



    Will most probably put away for the rest of the week owing to heatwave, over 33C,
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  9. #8
    Join Date
    Aug 2007
    Location
    Newtown Geelong
    Posts
    1,878

    Default

    Quote Originally Posted by jow104 View Post
    Will most probably put away for the rest of the week owing to heatwave, over 33C,
    I follow your work all the time john.You come up with the most novel designs.
    Some good stories as well.But I dont go for the 33C Heatwave.
    I don't think many Aussies will fall for that EXCUSE
    Keep the work coming We love it
    Last edited by AUSSIE; 2nd July 2009 at 07:01 PM. Reason: spelling again
    Back To Car Building & All The Sawdust.

  10. #9
    Join Date
    Feb 2008
    Location
    Deloraine Tasmania
    Age
    59
    Posts
    1,092

    Default

    I gotta agree with you Aussie. Great work & interesting design, just as we have come to expect from you John but a 33c heat wave???
    Come on now, thats a perfect aussie summer day! lol.

  11. #10
    Join Date
    Sep 2002
    Location
    Paignton. Devon. U.K.
    Posts
    6,062

    Default

    Yeah but my double garage doors are painted dark racing green and they act like heat exchangers, and a flat roof that is not much better.

    But thanks for the encouragements.
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  12. #11
    Join Date
    Mar 2007
    Location
    Munruben, Qld
    Age
    83
    Posts
    10,027

    Default

    What a great idea. I think this is going to look great. Look forward to seeing more of you WIP John
    Reality is no background music.
    Cheers John

  13. #12
    Join Date
    Feb 2007
    Location
    Adelaide
    Posts
    595

    Default

    I can't wait for this so called "heat wave" in England to come to an end so that John can get on with this star box. I'm impatient to see the results.

  14. #13
    Join Date
    Sep 2002
    Location
    Paignton. Devon. U.K.
    Posts
    6,062

    Default

    Quote Originally Posted by Fencepost2 View Post
    I can't wait for this so called "heat wave" in England to come to an end so that John can get on with this star box. I'm impatient to see the results.
    Yeah its very frustrating for me as well, got another order yesterday from the art group, the pencil box adaption seem very popular, that makes nine.

    If only someone would send me a jack to put in the corner I would suffer the heatwave.
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  15. #14
    Join Date
    Sep 2002
    Location
    Paignton. Devon. U.K.
    Posts
    6,062

    Default

    Went looking for some clean sawdust, but its not here!



    So cleaned out the area around the mitre chop saw and produced this.





    Considered alternative materials to use.



    But finally took the easy and cheapest way out, I put some masking tape across the starcarvings and used a scalpel and cut the star indentations away and filled with sawdust soaked with epoxy resin glue.



    Its a bit impressionistic but perhaps the other side of the box I will use a white filler.
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  16. #15
    Join Date
    May 2009
    Location
    Somerset, UK
    Posts
    445

    Default

    Just a suggestion but when I was making lace bobbins I wanted to infil some white stars in ebony (abiet a bit smaller than yours!) so I made up some white sealing wax with rosin & titanium dioxide pigment, worked OK on the small scale (see here).
    If you want to give it a try PM me your address and I'll put a stick in the post.
    Mark

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