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  1. #1
    Join Date
    Mar 2009
    Location
    Queensland
    Posts
    11

    Default What Tool Would You Use For This Work?

    One of my hobbies is building small-scale model ships. Storing completed models is a problem as they are very fragile and I only like to have one or two ships on display around the house at any time. As you can see in the photos, I’ve solved this by making an individual box for each completed model to keep them safe until I want to display them. Up until now I have made these boxes from 3 or 6mm MDF, and made them with hand tools - tenon saw, shooting board, etc. This meant, however, that each box would take me hours to make and required a fair bit of sanding, planning and general fettling to make them look half decent.

    Now I’m wondering whether a small table saw would be the thing to get to make production of these boxes easier, more accurate and more professional. Or would a bandsaw be better? Or is there a tool I haven’t considered? (I have limited experience with machine tools). I now also want to start making these boxes out of plywood, and also make some tool boxes and small tool chests to hold my modeling tools, supplies, and so on. I anticipate working with good quality ply and natural timbers in 3, 6 and 12mm sizes.

    I have been looking Triton setups as there are quite a few available second hand where I live for very little money. Would a triton bench in combination with a fine toothed blade be suitable for this kind of work? Or would a bandsaw with a fence be more useful?

    Thanks heaps for your input.

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  3. #2
    Join Date
    Nov 2001
    Location
    Parkside - South Australia
    Age
    45
    Posts
    3,318

    Default

    Hi Grindlestone,

    Based on the boxes you have already made you will have no problem making "more professional" boxes.

    I would go for a small table saw over a bandsaw for the boxes you are looking at making. Bandsaws are handy but based on what you are intending to make the table saw would be more suitable for your project. A second hand triton bench would be fine however unless portability isn't an issue for you then I would suggest trying to pick up a smaller table saw such as this one https://www.woodworkforums.com/f221/m...le-saw-155051/ or a small contractors or site saw.

    Depending on how much work you think you may do with the table saw a full blown cabinet saw (around $1000+) that could take a dado stack would help speed up production time on your boxes and give you a very sharp finish.

    Cheers

    Stinky
    Now proudly sponsored by Binford Tools. Be sure to check out the Binford 6100 - available now at any good tool retailer.

  4. #3
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    I agree = table saw.

    I have two problems with my "small" (Ryobi) 25cm table saw.

    a) cheap, crappy, lightweight stand, the thing "bucks" when you start it up. I do not enjoy power tools that jump around. Just don't. Yes, I know, 200kg sand bags will solve that, BUT I have to move the saw to use it.

    b) the saw table is very small = not more than 30cm feed space to the blade.
    Maybe that won't bother you but for me to make duplicate fret cuts in the rough-out for wood carvings, it really is a pain.
    = = =
    Still, I like the saw. I use it for really rough work, shaping carving wood, ends and edges.

  5. #4
    Join Date
    Jan 2009
    Location
    Adelaide
    Posts
    289

    Default

    Grindlestone,
    two comments:

    I have used a triton 2000 to cut boxes from thin (3-12mm) MDF. A bit of care and they can be accurate to within 0.5mm or so. The good thing about the table saw is that it cuts very straight lines against a fence and if you cut the pieces in the correct order the dimensions (eg widths) will be consistent and fit well, even if not exactly the measurement you originally thought.

    Another thought, though. If you could make clear boxes from perspex or polycarbonate, you could display the models with the box on, keeping them protected and clean.

    Regards
    SWK

  6. #5
    Join Date
    Mar 2009
    Location
    Queensland
    Posts
    11

    Default

    Thanks heaps for these responses. I had wondered about the accuracy of the Triton, or whether it was prone to vibration that would make the handling of small components difficult. I also wonder about the suitability of an 10" SCMS for making small components. Clearly you cant rip long lengths with it but what about accurate crosscutting of parts?

  7. #6
    Join Date
    Apr 2011
    Location
    McBride BC Canada
    Posts
    3,543

    Default

    I've made Perspex boxes. Even made a hexagonal Perspex wind tunnel for flying live but tethered insects. They make great showcases but dusting/static is an issue.
    1. Don't stand in line with the cutting. If a TC tooth comes off the blade at speed and the tooth sticks in your forehead, it will spoil your day.
    2. I assembled everything with masking tape. With a fine eyedropper (aka pipette), dribble chloroform down the seams = Perspex melts & fuses, solvent evaporates and you're done.

  8. #7
    Join Date
    Aug 2010
    Location
    ACT
    Age
    84
    Posts
    2,580

    Default

    Hi,
    One advantage with the Triton is when you get more ambitious you can add the router table for things like the Gifkin dovetail jig etc. You may not think so but I've been there done that, once you've experienced the accuracy of the table saw you get sucked in ask any of the guys with full sheds.
    Regards
    Hugh

    Enough is enough, more than enough is too much.

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