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  1. #1
    Join Date
    Sep 2003
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    Elimbah, QLD
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    Default A simplified morticing jig

    Here is a picture of a simplified version of my morticing jig (the dial gauge has been omitted), which I made in a day's work at a cost of maybe $30, as a give-away at the upcoming gtg at my place. The scales for the stops have not been attached, since their placement depends upon the radius of the baseplate of the router that will be used.

    The dial gauge is not really necessary, since the relative movement of the fence - and hence the position of the mortice to be routed - can easily be measured with a digital caliper instead.

    I am happy to send free plans and a descriptive article to any member who PMs me giving their e-mail address.

    Rocker

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  3. #2
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    Oct 2005
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    Yass
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    Default

    day's work ... giveaway ... simplified.

    Yet it looks like a work of art. You're an inspiration, Rocker.

    Cheers,
    Tex

  4. #3
    Join Date
    Apr 2003
    Location
    Perth Western Australia
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    784

    Default

    Rokker
    How is the material held secure?
    what about posting a pic of the final results.
    Tom
    Learn new Routing skills with the use of the template guides

    Log on to You Tube for a collection of videos 'Routing with Tom O'Donnell'

  5. #4
    Join Date
    Sep 2003
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    Elimbah, QLD
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    Default

    Tom,

    An article on the jig is now published online in these four urls:
    http://docs.google.com/View?docid=dgdcspjt_0cbnhgq
    http://docs.google.com/View?docid=dgdcspjt_7f6s5z4
    http://docs.google.com/View?docid=dgdcspjt_13d4ptvj
    http://docs.google.com/View?docid=dgdcspjt_45dhdxmd

    I should also refer you to the original thread on this jig, where it is discussed in some detail: http://www.woodworkforums.ubeaut.com...ead.php?t=5633



    Rocker

  6. #5
    Join Date
    Apr 2003
    Location
    Perth Western Australia
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    Default

    Thanks Rokker for submitting the details requested I must say it is a fairly complex Jig.
    Enclosed is my simple Morticing Jig with a simple support stand This has been designed for 19mm material. Cost very little. Easy to construct another for say 30mm material. I have used a 40mm template Guide.
    Tom
    Learn new Routing skills with the use of the template guides

    Log on to You Tube for a collection of videos 'Routing with Tom O'Donnell'

  7. #6
    Join Date
    Sep 2003
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    Elimbah, QLD
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    Default

    Tom,

    I take your point that my jig may well be overkill for the average weekend warrior, who just wants to cut a small number of mortices. This is why I also produced a lite version, which can be made in an hour or so. I tried to publish the short article on it to the Google site, but they seem to have a bug at the moment which is not allowing files to be published. But you can read about the lite version of my jig in this thread: http://www.woodworkforums.ubeaut.com...icing+jig+lite .

    The lite version retains the versatility and adjustability of my original jig, but is not quite so accurate, since it relies on the edge-guide that usually comes with a router to position the mortice, rather than the micro-adjustable fence of the original jig.

    If you, or anyone else, want a copy of the article on it, PM me with your e-mail address.

    Rocker

  8. #7
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    Apr 2003
    Location
    Perth Western Australia
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    Rocker
    Similar design only I use the template guide to guide the cutter where you are using the conventional side fence attachment. I have had great success from my simple Jig for the past 20 Years. I vowed I would never cut a tenon again as I insert the mortice in the end of the rails and use 'Floating Tenons' with perfect results every time.
    Tom
    Learn new Routing skills with the use of the template guides

    Log on to You Tube for a collection of videos 'Routing with Tom O'Donnell'

  9. #8
    Join Date
    Mar 2006
    Location
    Perth
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    Default

    It's all too easy!

    Now I'll see if I can put it into practise.

    Cheers Rocker and Tom.
    Graeme

  10. #9
    Join Date
    Oct 2006
    Location
    st hyacinthe quebec canada
    Posts
    2

    Default

    Quote Originally Posted by Rocker View Post
    Here is a picture of a simplified version of my morticing jig (the dial gauge has been omitted), which I made in a day's work at a cost of maybe $30, as a give-away at the upcoming gtg at my place. The scales for the stops have not been attached, since their placement depends upon the radius of the baseplate of the router that will be used.

    The dial gauge is not really necessary, since the relative movement of the fence - and hence the position of the mortice to be routed - can easily be measured with a digital caliper instead.

    I am happy to send free plans and a descriptive article to any member who PMs me giving their e-mail address.

    Rocker

  11. #10
    Join Date
    Oct 2006
    Location
    st hyacinthe quebec canada
    Posts
    2

    Default

    Coulc you e-mail the simple plan for mortising with a router

  12. #11
    Join Date
    Sep 2003
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    Elimbah, QLD
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  13. #12
    Join Date
    Dec 2006
    Location
    isle of wight, england
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    Default

    hi rocker i like it please send me a plan would appreciate im over in uk my email address is [email protected]

  14. #13
    Join Date
    Aug 2005
    Location
    Queensland
    Posts
    2,947

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    Rocker

    You are a true gentleman and a scholar.

    I appreciate your skills and your sharing attitude and envy your output.

    Regards,
    Bob

  15. #14
    Join Date
    Sep 2006
    Location
    Detroit, MI USA
    Age
    66
    Posts
    47

    Default

    Here is another simple jig for cutting mortises with a plunge router. It can have one fence removed and then be used as an edge guide. With both fences removed it makes a nice oversized base plate for free hand sign making. http://www.shopnotes.com/files/issue...tising-jig.pdf
    Mike

  16. #15
    Join Date
    Sep 2003
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    Elimbah, QLD
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    Default

    Mike,

    Unlike my simplified jig, that one only guides the router along the length of the mortice; but it has no stops to control its length.

    Rocker

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