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  1. #1
    Join Date
    Feb 2008
    Location
    NTH Coast NSW
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    11

    Default Great New "Martin" Acoustic Building Manual

    Back in 2006 I built my first "HD-28 Martin" style kit Dreadnaught. I finished it with UBeaut Hard Shellac which gave me a great finish and being ultra thin I got a great sound.


    I'm now building my third acoustic from a kit supplied by John Hall, Blues Creek Guitars a US supplier of Martin style kits. This is a Dread with Adirondack spruce top with Indian Rosewood back & sides. I know of other guys that have built guitars with materials supplied by Steve Kovacik who is also a US luthier and kit supplier. C F Martin won't supply kits outside the US.

    Very recently as part of US based kit guitar building forum founded by Bill Cory, I was able to read his draft copy of a manual he's written for building Martin style guitars. He covers everything you'd want to know and then some. I would recommend it to beginning as well as advanced builders. If your interested in this type of manual check it out at "Kit Guitar Manuals-http://www.kitguitarmanuals.com/"

    Bill has built around a dozen acoustics and is a writer of technical manuals by profession so it's a high quality publication.

    Of course when it comes to finishing you can't go past UBeaut Hard Shellac

    Andy

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  3. #2
    Join Date
    Aug 2004
    Location
    Coffs Harbour
    Posts
    2,019

    Default

    Great looking guitar Andy.

    Put a few more pics of it and the other two.
    Scally
    __________________________________________
    The ark was built by an amateur
    the titanic was built by professionals

  4. #3
    Join Date
    Dec 2004
    Location
    Moonta Bay in the Copper Triangle, S. Australia
    Posts
    822

    Default

    A great guitar by the looks Andy.
    Buzza.

    "All those who believe in psycho kinesis . . . raise my hand".

  5. #4
    Join Date
    May 2007
    Location
    Blue Mountains
    Posts
    2,613

    Default

    Sweet looking guitar Andy, and I agree about Hard Shellac. I think kits are a great way to get going with lutherie, certainly in acoustic land.

    Some more details please, binding?, I assume the kit came with bent sides and mostly thicknessed? how about some pikkies of the rosette,

    Sebastiaan
    "We must never become callous. When we experience the conflicts ever more deeply we are living in truth. The quiet conscience is an invention of the devil." - Albert Schweizer

    My blog. http://theupanddownblog.blogspot.com

  6. #5
    Join Date
    Feb 2008
    Location
    NTH Coast NSW
    Posts
    11

    Default

    Thanks fellas for the comments, much apperciated. Here's a pic of the bracing which is your typical Martin scalloped bracing. They need some shaping to get them to look like the blueprint. The sides come pre-bent, but can be a little out of whack until you get them into a mold. The back from this company, Stewart MacDonald, is joined. These ones came with cupped ends that I had to steam flat before gluing up the neck and tail blocks. I think Stewmac tends to keep a lot of stock in air-conditioned warehouse which seems to present problems with Indian Rosewood. You can also get some cupping along the edges of the rims and sides. A scraper sorts these out.

    Kits aren't really just gluing part A1 to B7, there's heap of work to get a finished guitar. I feel they're closer to being a builder at Martin or Taylor etc, but instead of just doing one job on the line, you get all the parts and have to assemble them accurately. There's leeway with the bracing. On the two I'm building at the moment I'm "forward shifting" the bracing pattern to the vintage pre-WW2 pattern



    This is the closest pic I've got of the rosette as well as the Herringbone binding.



    I'll attempt to get some more pics up of the two I have in progress. They're an Honduran Mahogany 000 12 fret and Indian Rosewood Dread, if you fellas are interested.
    Last edited by Beachcomber; 12th July 2008 at 10:05 AM. Reason: Clarification

  7. #6
    Join Date
    Sep 2006
    Location
    Melbourne, 'bushy' Donvale
    Age
    52
    Posts
    912

    Default

    Lovely build there, Beachcomber
    Looks to be very clean work

    With the two you're currently building, what is the overall benefits in pushing
    the bracing forward?

  8. #7
    Join Date
    Feb 2008
    Location
    NTH Coast NSW
    Posts
    11

    Default

    From what I know about forward shifting or vintage bracing, Martin changed their X bracing pattern on both OM’s and Dreads around 1938. Before this period the centre of the X braces was 32mm from the soundhole. Martin moved the centre back approx 12mm. They did this to rectify problems with warping behind the bridge. Martin built their OM’s and Dreads for medium gauge strings and still do. I’ve also read that it was quite common for many players back then, particularly bluegrass players, to use heavier gauges for more volume. This wouldn’t have helped warping either.

    A smaller triangle formed between the braces and the bridge plate on the “back shifted” pattern stiffened the top. The downside of this move was lowered volume by reducing the flexibility of the top. Through the fifties and sixties they further beefed up the bridge plate, changing from maple to rosewood and almost doubling the size of the plate. This cut even more volume.

    Another part of forward pattern is to also widen the angle between the top arms of the the X braces from 98 to 100 degrees. Along with that the tone bars start from the same position on the treble X brace, but radiate at an angle of around 120 degrees towards the bass X brace, compared to around 110 degrees on modern Martins.

    The real purists also don’t use the flat wide upper bout brace, between the shoulder brace and neck block. Many guys believe this is also a volume killer. This brace wasn't used on the vintage Martins. I’m not going that far as I still want some strength in that area and I’m not convinced that all that much vibration is happening in that area of the top anyway. But I could be proven wrong.

    I have played a two modern Martin D18-A's [ rrp $10,500 AUD ] which is their most faithful replica of a vintage braced Dread, Mahogany B&S with an Adirondack top & bracing, side by side. One was really loud with heaps of headroom and no breakup of sound. The other had been played less, but was on its way to being very similar to the other.

    Andy
    Last edited by Beachcomber; 13th July 2008 at 10:35 AM. Reason: Clarification

  9. #8
    Join Date
    Sep 2006
    Location
    melbourne
    Posts
    221

    Default

    Beautiful clean work there ...
    I reckon your ready for a scratch build looking at that instrument.

    and thanks for the heads up on the book ...Looks interesting.

  10. #9
    Join Date
    Feb 2008
    Location
    NTH Coast NSW
    Posts
    11

    Default

    gratay, thanks for thumbs up on my modest building abilities, but from what I've seen in the short time I've been around I'm more than impressed, gobsmacked would be a better description. The quality of original design of guitars that are pure sculpture makes me realise it's all way out of my league. All I've done with electrics is building a replica '52 Tele from WD parts, which is about as basic as you can get.

    My main interest in starting this thread was that I have a passion for Martin style guitars. I wasn't sure whether kit acoustic guitars had ever be covered on the forum.

    I always thought that while Stewart MacDonald had a good building manual some vital parts of the build weren't explained all that well. In particular getting the dovetail right with the correct neck to body angle. I've got all the main books on acoustic guitar building, but Bill Cory's manual has the best description I've ever come across.

    Btw for anyone interested I've just found that Martin are now shipping some of their kits outside the US. However, their building manual is pretty sketchy.

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