I hope this is of use to some ome one. I am not real good at telling other how I do things.
1-Cut handle out of a piece of wood equivalent to a 2”x 6” about 7” long.
From where the handle connects to the top of the cane shaft to the top handle should be about 3 ½.” (Picture A)
2- Drill a hole in the center of the bottom of the handle where it will meet the shaft using a 19/64” bit. Make the depth. 2 1/2 "
3-Using the same bit drill a hole about 3 ½” in depth in the center of a 1" by 36" long dowel or treelimb. I clamp the dowel on the saw table of the SS and use the horizontal drill. I also drill the handle that way.
4-Cut a piece of 5/16" all thread 6 “ long. The 5/16th all thread will fit snugly in the19/64th hole.
5-Using two nuts at one end of the all thread (one tightens against the other) you can screw the all thread in to the hole in the dowel.
6-Take of the nuts and screw the handle down on to the dowel. At this time you can see if you need to adjust the fit on the bottom of the handle so both the handle and the shaft fit flush.
7-Then remove the all thread from both dowel and handle. Put glue or epoxy on the bottom 3”s of the all thread and screw it back in the dowel. I use the gorilla Glue. Then put glue on the threads going into the handle and on the bottom of the handle.
Then screw the handle down tighten the shaft.
8- I use a pipe clamp to hold the glue joint tight over night .
Then shape the handle with a rasp, carving tools, or a sander of some type. I finish them with spar varnish.
Proper cane length is important here is a site that give that information. wupensticks.com/index14.html
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Shaping handle with rasp and 1 1/2" X 2" sanding drum on a drill.
Attachment 153106
I changed my plan. I was going to carve a rope at the bottom of the zebrawood handle. But it did not look the way I hoped it would.
This is what I change to. Using a drum sander I sanded down the area that was to be the rope. Then with a round burr I textured that area. Then carved the eagle. I used an ebony stain on the area just below the handle that was textured. When it has the finishes applied it will help the colors of the zebrawood handle stand out.
Should post a picture of the finished came in a few days.
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