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First Bowl in 5 years. Crappy piece of pine...
Evening Gents.
We moved to a new property 5 years ago so everything was packed away into containers etc pending construction of my new shed and renovations to the house, horse yards etc. Much to do, a business to run, bills to pay, wife to keep happy... not necessarily in that order... and the new shed kept getting pushed down the list. You know how it goes.
Anyway, I finally finished the external construction on the new shed (18m x 12m) last year and have started the internal fit-out in between ongoing commitments. Still plenty to do including connection of 3 phase power, bathroom facilities to complete, other machinery to be resurrected etc etc. However, I have been very keen to get started on a lathe project having not done anything for more than 5 years. I decided to have a shot at a big piece of pine that had been sitting outside for the whole time we have been a the the new place.
It is a section of trunk from a couple of big golden pine hybrids that we felled at the original house prior to moving. They just grew too big too quickly for where they had been planted so I dropped them and kept a few sections of the trunks for future playtime and as a memento of the old property, sentimental fool that I am. The pieces are sections around 500mm-550mm long and split down the middle, so they form a square around 500 x 500 with a rounded back. Unfortunately, their life on the outside of the shed has seen considerable deterioration.
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It was a really good opportunity to clean up the Vicmarc VL300 and give it a run, and also to use the beautiful Vicmarc bowl chisels I had never used. Great pieces of engineering - all of it. I found a Gary Pye 90mm chuck without having to look too hard through my boxes of stuff, so screwed that on to the Vicmarc - probably too small but it will do. I turned my attention to the chunk of pine and knocked the corners off it with a little electric chain saw and cut a mortise into it with a forstner bit. That's when I began to discover just how compromised the timber was.
Significant white ant damage was evident throughout the piece along with some associated wood rot in parts, combining to make this a potentially dubious and unstable proposition. Was this even going to be worth the trouble... even for the sentimental value? I should add here that I am not an experienced turner - not at all. I've made total of 8 or 10 bowls and have no spindle experience whatsoever. However, I had immediately discovered a passion for segmented bowls and I seemed to be naturally good at the geometric/joinery process - probably due to my carpentry background. I also have an impressive collection of equipment, having continued to acquire machinery & ancillaries during my 5+ year hiatus from shed time, but maybe this was going to be beyond my limited ability.
So anyway, I fitted the big chunk onto the Gary Pye chuck and moved the spindle centre up to it to keep it relatively stable. This was a really big, uneven lump of timber - the biggest I have attempted. I continued to hack at it with the chain saw to get it into a shape where I could begin to spin it without the lathe jumping all over the floor. Then I applied the big Vicmarc bowl chisel and began the thock-thock-thock process of trimming it into a reasonable round, gradually increasing the speed as I went. Just enough speed to take it up to where it began to vibrate and then backing off a little.
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It became immediately obvious just how much deterioration there was in the piece, and it was impossible to prevent tear-out around the white ant & rot cavities. Further, several cracks and knot inclusions added to the instability of the piece and bits started flying off the rim even at moderate speed. I had sharpened these beautiful Vicmarc gouges and they were cutting this stuff like butter, but it was not going to hang together without some assistance. I started to get an idea, and will continue the thread shortly for those who may be interested.