I have finally got myself the Gifkins which I promised myself some time ago. Took it out of the box and read everything in sight front to back, looked at the DVD again and then made my trial joint. All good, very impressed and extremely happy with the fit I achieved. I then got bold and cut four pieces of tassie oak that I had lying around to make the panels of a box just for the sheer joy of using the jig. I used a Irwin quick grip clamp and found that there was a little bit of movement in the workpiece on the jig. Trimmed the stock and started over. I then found two things when the time came to put the 4 pieces together.
Firstly, he is not kidding when he says to always have the marked face side away from the jig and to make sure you turn the piece 180 degrees left or right, not 180 degrees forwards or backwards. Boy does it ever ruin the bottom edge alignment...... Easy fix that one, I would like to think that I have learnt that lesson but who am I kidding, no way that will be the last time I ever make that mistake.
Secondly, I found the joints extremely tight, reaching for the biggest mallet I own type of tight. Much much tighter than the trial joint and trust me, absolutely no room for anything even remotely resembling glue.
I have a couple of questions.
Is it possible that in trying to prevent even the slightest bit of movement, I have over tightened the stock to the jig, thereby squeezing the timber so tight to the jig that it was as though I have taken out a couple of shims? I have spent the last day pondering the dilemma. This has been the only idea I could come up with and have not had the chance to try again.
Lastly, has anyone else encountered this and what sort of clamp do you use?
Any advice would be gratefully recieved.