Hi Guys https://www.woodworkforums.com/images/icons/icon9.png
https://www.woodworkforums.com/images/icons/icon5.png Here is a real puzzler for the 'electronic gurus' on this forum - I really hope you can help with this.
I have been running a Huanyang HY01D523B VFD and 1.5kw air-cooled spindle for some years, and all has been well apart from burning out one spindle, which I subsequently replaced.
Now I am having a specific issue.
First - the spindle and VFd are NOT connected in any way to Mach3. However - the problem - whenever I now press the start or the stop button on the VFD, I get an E-Stop in Mach3.
If I press the start button I get the E-Stop but the spindle runs. If I then reset Mach3 I can go ahead and cut - however, when I then press Stop on the VFd at the end of the cut, it again brings about an E-Stop in Mach3 but stops the spindle. Very annoying and unreliable.https://www.woodworkforums.com/images/icons/icon8.png
I suspected 'noise', but everything is well earthed/shielded, etc, and has been running for several years.
Then thought about faulty buttons on the VFD controller panel, but doubt that both Start and Stop buttons would go simultaneously.
Changed over spindles (have a second one) and get the same results - so don't think it is the spindle. (Spindles run and start and stop OK without Mach3 running - conversely, Mach 3 runs a program and moves correctly without the VFD/spindle running, so I doubt that it is Mach3).
Also get the fault if I completely disconnect the cabling from the VFD to the spindle.
To reiterate - Mach3 and the VFD/spindle are NOT connected in any way, so I think it must be either 'noise', but have done a great deal to rule this out, and the only thing I can think might be happening is some 'glitch' within the VFD Start/Stop system which then produces 'noise'?????
I do have another VFD which I could try - this is a Powertran PI8600 but I am unsure how to set it up as it has a different system to the PID's that Huanyang use (much more complicated it seems).
Thoughts please - if anyone with knowledge of electronics has any ideas they would be warmly welcomed. https://www.woodworkforums.com/images/icons/icon7.png
Cheers
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Noel