I raised DIY gouge jigs in the thread on Free hand grinding or a jig started by Auscab.
It's been awhile since there has been a dedicated thread on DIY gouge jigs, so thought it might be useful to bring together what I have on the topic and to get some contribution from other forum members on the topic.
This thread is neither a discussion on freehand vs jig sharpening… nor a pole on your favourite commercially available gouge jig, thanks... just DIY designs for anyone who would like to have a go at making their own.
There are two basic styles of gouge jig, the simplest design is David Ellsworth's jig (on right) and the swing leg type (on left)...
The Ellsworth jig has a fixed leg angle.
Attachment 501358
https://www.mendocinowoodturnersguild.org/wp-content/uploads/TheEllsworth-SharpeningJig.pdf
This is how you use that style of DIY Ellsworth jig…
If you prefer to make your own out of metal…
here are the instructions on how that one can be made..
Another DIY version in metal…
And, there are many versions that can be made out of wood…
Another set of instructions...
Different leg lengths and angles give different edge profiles. The slide position is what sets the bevel angle.
Early on I made some Ellsworth jigs out of wood (plus a metal machine screw) but they don't allow for the same flexibility as the swing leg type that can achieve a wider range of edge profiles with the one jig.
I made one to fit a gouge that wouldn't fit into any of the commercial jigs available at the time.
Swing leg style
See the attached plan for making an adjustable leg jig version in wood by Jean Michel and also a website address for that… http://scalaire00.free.fr/images/atelier/affutage/gabarit1.jpg
A few examples of swing leg jigs made from wood…
<a href="https://www.youtube.com/watch?v=sfmIv0iXjis" target="_blank"><font color="#1155CC"><span style="font-family: Arial">https://www.youtube.com/watch?v=sfmIv0iXjis
https://www.youtube.com/watch?v=sfmIv0iXjis
And, here...
https://www.lumberjocks.com/projects/22480
If you have the skills to make one in metal, use the dimensions from Jean Michel.
The following metal one is a DIY version made locally (not by me)...
You can also make your own slides…
I also just drilled holes in a fixed arm when I knew where I wanted them to be…
For those who use the 40/40 grind, Peter Miao has developed a jig to hold the gouge at the correct ‘rotation’ to the platform (i.e. for maintaining the lower side of the flute parallel to platform while grinding the wings) for which there is no commercial jig. It is hard to see that angle of rotation while grinding and getting that right is the most difficult aspect of doing the 40/40 grind, IME. I haven’t used the jig myself, but can see the value of it for those wanting to try that grind for the first time or as an occasional check to see that the correct rotation has been maintained.
Anyone have another DIY gouge jig design to share with us?