Search:
Type: Posts; User: rusty steel
Search: Search took 0.01 seconds.
-
21st April 2014, 09:49 PM
Thread: Modified coolant/cutting fluid
by rusty steel- Replies
- 20
- Views
- 3,686
Modified cutting fluid
Hi Ben,
I am in the same situation as you where I am not using my machines constantly and I often only use them for small jobs. I would be constantly worried about rust if I used a water... -
17th April 2014, 09:27 PM
- Replies
- 27
- Views
- 4,521
Lathe leveling
Hello Peter Befuddled,
If your lathe is the same as the one in the photo there does not appear to be very much clearance between the forward/reverse shaft and the... -
15th November 2012, 10:04 PM
Thread: Tool bit storage tubes
by rusty steel- Replies
- 34
- Views
- 4,515
I was in the big green shed today and in the...
I was in the big green shed today and in the garden hose section I saw "Pope clear vinyl joiners" ranging from 3mm to 38mm ID. They are all 70mm long You would just need to turn up some end plugs ....
-
15th November 2012, 09:47 PM
Thread: How big a hammer do you need?
by rusty steel- Replies
- 31
- Views
- 5,055
Just buy a handle from bigBs, use a wooden wedge...
Just buy a handle from bigBs, use a wooden wedge and epoxy and don't tell anyone.
"What the eye don't see, the heart don't grieve"
Russell :D -
15th November 2012, 09:12 PM
Thread: Thermal shrink fit
by rusty steel- Replies
- 17
- Views
- 2,467
Hello Phil, Yes, I think you may be (almost...
Hello Phil,
Yes, I think you may be (almost certainly are) correct. I just remember a fitter at work saying one thou. to the inch but I don't remember if he was talking about press fit or shrink... -
14th November 2012, 08:34 PM
Thread: Thermal shrink fit
by rusty steel- Replies
- 17
- Views
- 2,467
Hello Michael, I think the old timers used to...
Hello Michael,
I think the old timers used to say one thou. to the inch. Easy to remember. I have had success with the oven in the kitchen for shrink fitting but in more recent times I have used... -
9th November 2012, 08:18 PM
Thread: Shock, horror, gasp, lathe bed rust!
by rusty steel- Replies
- 35
- Views
- 4,122
My lathe bed has some dark staining towards the...
My lathe bed has some dark staining towards the tailstock end where the saddle does not usually travel. I just tried some Autosol metal polish and it removed most of the staining. I would not...
-
3rd November 2012, 09:51 PM
Thread: MT4 draw bar
by rusty steel- Replies
- 15
- Views
- 2,929
I have made three drawbars for my mill . One of...
I have made three drawbars for my mill . One of them is made from two long HT bolts welded together. Another is a piece of bright shaft with the threaded section of a HT bolt welded on to it. On my...
-
2nd November 2012, 08:10 PM
Thread: MT4 draw bar
by rusty steel- Replies
- 15
- Views
- 2,929
I have a mill with a MT4 spindle and I use a ring...
I have a mill with a MT4 spindle and I use a ring spanner from a Honda motorcycle tool kit to tighten the drawbar . The handle is only 100mm long.
I just give the handle a slight bump with the palm... -
15th October 2012, 08:17 PM
Thread: Removing a mis-aligned roll pin
by rusty steel- Replies
- 25
- Views
- 2,871
If there enough of the pin protruding to put a...
If there enough of the pin protruding to put a thread on it perhaps if a nut was then screwed on you may be able to lever it out with a screwdriver or fit washers (one at a time) under the nut to...
-
21st September 2012, 10:00 PM
Thread: Best tool?
by rusty steel- Replies
- 30
- Views
- 3,858
Hello Hutcho, Apart from the...
Hello Hutcho,
Apart from the HSS tool holders that came with my lathe,I bought the others on ebay. I also have a couple of carbide tool holders which I only use when I am... -
21st September 2012, 09:23 PM
- Replies
- 25
- Views
- 2,570
My shifters always go the wrong way. If I want to...
My shifters always go the wrong way. If I want to open the jaws,I think "close". If I want to close the jaws,I think "open". It works for me.
... -
17th September 2012, 08:55 PM
Thread: Petrol fumes in old 44 gal. drum
by rusty steel- Replies
- 48
- Views
- 9,639
Although I have never had the need to do it,I...
Although I have never had the need to do it,I have always understood that the container should be filled with water before cutting open or repairing via brazing or welding.
As for ... -
29th August 2012, 09:20 PM
Thread: MT5 adapter wearing out.
by rusty steel- Replies
- 34
- Views
- 3,854
Could the problem have been that there was a thin...
Could the problem have been that there was a thin film of oil in the bore or on the adapter ? Russell
-
30th July 2012, 08:55 PM
Thread: Turning cutting speed for Al
by rusty steel- Replies
- 37
- Views
- 3,718
I didn't realise you were asking about the...
I didn't realise you were asking about the slowest speed available on your lathe.
I think the slowest speed available on most lathes (except for electronically controlled ones) would be about 30-50... -
29th July 2012, 10:44 PM
Thread: Colchester parts... WTH??
by rusty steel- Replies
- 12
- Views
- 2,632
I made a cross slide nut for my lathe a few ...
I made a cross slide nut for my lathe a few years ago. I made it from mild steel and cut the thread in a piece of P.B. rod and loctited it into the steel body. Could you bore the worn thread out of...
-
29th July 2012, 10:12 PM
Thread: Turning cutting speed for Al
by rusty steel- Replies
- 37
- Views
- 3,718
Hello GSRocket, Just...
Hello GSRocket,
Just between you and me, I have never learned formulae for cutting speeds. :- I would probably set the speed at 250 -300 rpm for that diameter. I use HSS... -
27th July 2012, 10:19 PM
Thread: dividing plates, dividing head
by rusty steel- Replies
- 22
- Views
- 4,286
Hello Eskimo, I am sure...
Hello Eskimo,
I am sure that others will have much more knowledge of these machines than me but in my case, I have what H&F call a Super Indexing Head (although it is not a... -
7th June 2012, 10:33 PM
Thread: best steel
by rusty steel- Replies
- 15
- Views
- 2,269
Hello Eskimo, I made a...
Hello Eskimo,
I made a couple using a 22mm. dia. Macpherson Strut shaft.
I don't know what grade of steel it is but it machined ok once I got under the chrome.... -
2nd June 2012, 10:27 PM
Thread: HSS Lathe bit sharpening
by rusty steel- Replies
- 26
- Views
- 3,690
Blackwoods sell Norton dressing sticks . About...
Blackwoods sell Norton dressing sticks . About $15.00 or less .
Russell -
2nd June 2012, 10:14 PM
Thread: Shoulda known
by rusty steel- Replies
- 84
- Views
- 7,767
Simon, Are you sure that's sand? It...
Simon,
Are you sure that's sand? It looks like gold dust to me. Probably worth more than the lathe.:roflmao2:
Russell -
2nd June 2012, 08:55 PM
Thread: Machine Skids or Platform Trolley
by rusty steel- Replies
- 30
- Views
- 4,832
Hello Rodm, You say that...
Hello Rodm,
You say that the driveway is quite steep.
Would it be worth considering laying the mill in its "back" on the trolley to prevent the whole assembly from... -
31st May 2012, 09:02 PM
Thread: Lathe Levelling
by rusty steel- Replies
- 112
- Views
- 11,907
Twist is not the only aspect to consider. the...
Twist is not the only aspect to consider. the centre line of the spindle has to be parallel to the bed ways. Think of a railway line starting on level ground and then going up or down hill. If the...
-
30th May 2012, 10:38 PM
Thread: New Knurling Scissors
by rusty steel- Replies
- 24
- Views
- 2,634
Hello Tongleh, I have a...
Hello Tongleh,
I have a similar knurling tool made by Denford. The thumb wheel is 32mm dia. and much closer to the knurls than yours and I find that I still have to use... -
30th May 2012, 10:24 PM
Thread: Pedestal drill - yay or nay?
by rusty steel- Replies
- 25
- Views
- 4,334
Blackwoods appear to be selling a 3MT pedestal...
Blackwoods appear to be selling a 3MT pedestal drill for $699.00
The brand is JBS which I think is made in Taiwan.
It may be worth a look for comparison.
... -
27th May 2012, 08:43 PM
Thread: Tailstock Question
by rusty steel- Replies
- 39
- Views
- 3,460
Hello Simon, I cut the tang...
Hello Simon,
I cut the tang off the socket which I use with my drill chuck in the lathe and I have not had any trouble with it turning. It is nice to be able to start drilling... -
22nd April 2012, 09:45 PM
Thread: Mystery tools -What are they?
by rusty steel- Replies
- 21
- Views
- 2,284
The first item is a KBC dowelling jig which came...
The first item is a KBC dowelling jig which came with a KBC 2 speed drill in a kit with other items including a saw attachment. About 1970s vintage. I have the identical jig and also the drill-...
-
18th April 2012, 10:02 PM
Thread: lathe stand
by rusty steel- Replies
- 22
- Views
- 3,005
Hello Welder, I recently...
Hello Welder,
I recently raised my lathe up from the tray by 50mm by fitting a spacer block under the headstock end,which is held down by four bolts, and using jacking screws at... -
17th April 2012, 10:21 PM
- Replies
- 18
- Views
- 2,594
I'd be looking for a piece of mesh Check with...
I'd be looking for a piece of mesh Check with sheet metal fabricators. I they don't have anything they may be able to suggest another source. Better still, drink milk.
... -
15th April 2012, 09:43 PM
- Replies
- 18
- Views
- 3,593
You could also look into the 5C collet system...
You could also look into the 5C collet system with hollow drawbar which allows long lengths of stock up to 11/8" (or the metric equivalent) to be held.
... -
10th April 2012, 10:34 PM
- Replies
- 22
- Views
- 6,831
Hello Jarh73, I have...
Hello Jarh73,
I have explained my solution to this problem before but at the risk of boring everyone here I go again.
On my mill (Zay7045FG/2) the play is between the... -
29th March 2012, 08:10 PM
Thread: No luck removing chuck
by rusty steel- Replies
- 109
- Views
- 10,163
Hello MM, I don't think I can add...
Hello MM,
I don't think I can add to what others have advised,but when I need to remove anything which is rusted or stuck I put some type of penetrating liquid on the thread or where... -
15th March 2012, 08:54 PM
Thread: Selecting a small Mill / Mill/Drill
by rusty steel- Replies
- 31
- Views
- 6,256
I have used R8 and MT4 machines and I can't see...
I have used R8 and MT4 machines and I can't see where the R8 is better.
All of my MT4 tools (except the drill chuck) are held in place with a drawbar as with R8. To remove the drill chuck, I drop a... -
14th March 2012, 07:46 PM
Thread: Selecting a small Mill / Mill/Drill
by rusty steel- Replies
- 31
- Views
- 6,256
My mill, ZAY7045FG/2 has a MT4 spindle and I have...
My mill, ZAY7045FG/2 has a MT4 spindle and I have had no problems whatsoever.
I have been able to buy any tooling I have needed, although I believe that R8 tooling is more readily... -
10th March 2012, 08:14 PM
Thread: Examples of The Russian Way
by rusty steel- Replies
- 38
- Views
- 4,743
Swan Lake.
Swan Lake.
-
9th March 2012, 11:20 PM
Thread: Alignment issue AL 330
by rusty steel- Replies
- 62
- Views
- 6,753
Me again, I made a test bar by...
Me again,
I made a test bar by turning up two 60mm dia. aluminiun rings from 10mm plate and locktiting them onto a piece of 25mm dia.solid steel spaced about 200mm apart with the... -
9th March 2012, 11:07 PM
Thread: Alignment issue AL 330
by rusty steel- Replies
- 62
- Views
- 6,753
Hello tbonesmith, My...
Hello tbonesmith,
My understanding is that you need to first remove any twist from the bed. Then you need to get the spindle axis parallel to the ways ("Rolle's Dad's... -
8th March 2012, 10:10 PM
Thread: Brass Hex
by rusty steel- Replies
- 11
- Views
- 1,463
Try Offcuts Galore on Ebay. ...
Try Offcuts Galore on Ebay.
Russell -
6th March 2012, 08:55 PM
Thread: milling machine stand
by rusty steel- Replies
- 163
- Views
- 15,723
Hello Simon, In another life...
Hello Simon,
In another life when I was an electrical fitter,I used to make tapered washers for bolting tapered flange channels together. I used to make those high voltage air... -
23rd February 2012, 07:34 PM
- Replies
- 12
- Views
- 1,453
Wow, a grub screw for free! That makes your mill...
Wow, a grub screw for free! That makes your mill purchase even better value. I'm jealous.
Russell -
22nd February 2012, 10:25 PM
- Replies
- 12
- Views
- 1,453
Hello Simon, Are you sure it...
Hello Simon,
Are you sure it is another capscrew, or could it just be the remains from the process of punching the hex into the head of the capscrew?
... -
17th January 2012, 07:33 PM
Thread: Quick Change Toolpost Which Is Better
by rusty steel- Replies
- 88
- Views
- 25,064
Hello rfurzer, I still use...
Hello rfurzer,
I still use the 4 way toolholder which came with my lathe(AL330A) and I have put a Phosphor bronze washer between the toolpost and the tightening lever (which is... -
16th January 2012, 10:00 PM
Thread: Rotary Tables
by rusty steel- Replies
- 104
- Views
- 11,371
Hello Simon, Just to confuse...
Hello Simon,
Just to confuse the issue even further, another option is to get a "Super Indexing Head". It is slightly thicker than a rotary table.
I imported a... -
7th January 2012, 09:22 PM
Thread: Face mills and Fly cutters
by rusty steel- Replies
- 10
- Views
- 2,535
Hello Simon, I have a 60mm.dia...
Hello Simon,
I have a 60mm.dia facemill which takes square inserts (SCGT-32.51-FH), although I think slightly thinner ones are the correct size. They are set at an angle (15deg.... -
19th December 2011, 10:06 PM
Thread: My new Mill
by rusty steel- Replies
- 74
- Views
- 7,722
Hello Simon, I made a couple...
Hello Simon,
I made a couple of brass reservoirs and screwed them to the side of the table where the ball oilers are. I did a beautiful job too,they even had little hinged lids.... -
5th December 2011, 09:53 PM
Thread: My new Mill
by rusty steel- Replies
- 74
- Views
- 7,722
Simon, Bugger the mill, I'm impressed...
Simon,
Bugger the mill, I'm impressed by the whiteboard behind it! Poser :D
Russell -
24th November 2011, 11:34 AM
Thread: Replacement Vise Jaws?
by rusty steel- Replies
- 11
- Views
- 4,136
Hello Seanz, I made a pair...
Hello Seanz,
I made a pair of vice jaws from a piece of crowbar. The material is quite hard (maybe spring steel?), but it can be machined and drilled readily. It is a good... -
11th November 2011, 08:00 PM
Thread: Cross slide lead screw wear issue
by rusty steel- Replies
- 24
- Views
- 5,253
Hi Dean, Check your P.Msgs. ...
Hi Dean,
Check your P.Msgs.
Russell -
7th November 2011, 08:37 PM
Thread: Cross slide lead screw wear issue
by rusty steel- Replies
- 24
- Views
- 5,253
Hello Dean, I converted my...
Hello Dean,
I converted my lathe cross slide and compound slide from Imperial to Metric a few years ago.I was able to buy the cross slide screw and dial from Hare and Forbes in... -
18th October 2011, 08:21 PM
- Replies
- 25
- Views
- 6,291
Hello wsal, It should not be...
Hello wsal,
It should not be too difficult to chase up some bronze brazing rod to practice on. It comes in several diameters and it bends without fracturing.
...