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  1. #1
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    Nov 2006
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    Default cardboard wheels

    Greetings

    I made a reference to cardboard wheels in a thread on sharpening and was asked for further detail. Going on the premise of "if one ask several are curious", I'm starting a thread on these wheels. If you have any questions ask away; if I don't know the answer, I can make something up.
    We'll see how much translates from American to Aussie.

    I bought the wheels maybe 2 years back as a 2 wheel set. One wheel is gritted (has SiC powder glued to it) the other gets loaded with rouge. What I have are some 6 inches diameter X 3/4 inch thick (~150 X 20 mm).

    I understand they aren't available on that side of the world. Maybe you could make your own. I don't know what glue is used. The cardboard plys are about the consistancy of the cardboard t-shirts are folded. I think the real problem would be getting them true enough to not vibrate.

    They work fairly well for edges with already established bevels and the rouge wheel does a bang up job of polishing the edge (makes chisels cut like nobody's business). Care is needed to not overheat the edge (wax can be used on the gritted wheel to help and keeping a good bit of rouge on the other wheel helps). Of course it leave the leading edge concave which may or may not be as durable as a convex leading edge. (I prefer hand stones for my personal knives but use these for speed when I sharpen of someone else.)

    ron

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  3. #2
    Join Date
    May 2004
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    Default

    Thanks for putting it up, Ron.

    Do you know what grit the SiC powder is? What sort of wax is used on the sharpening wheel?

    I believe the sharpening wheel is unslotted, but the honing wheel that takes the rouge is slotted? How big are the slots & how many?

    When you get a sec, could you please post a few closeup piccies of each wheel.


    Thanks for the info...........cheers..............Sean


    The beatings will continue until morale improves.

  4. #3
    Join Date
    Sep 2006
    Location
    Melbourne Australia
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    Default

    I used white pva glue painted onto the round cut cardboard disks until I reached my desired width.
    Clamped until dry; drilled centre hole.
    Ran it on a bench grinder and smoothed with a rasp.
    Coated the outer rim with white pva glue and then tipped silicon carbide over the outer rim while slowly rotating by hand.
    I had some newspaper underneath to catch the spill

    Try these links


    http://www.sharpeningwheels.com/

    http://users.ameritech.net/knives/paper.htm
    Have a good one
    Keith

  5. #4
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    Default

    Gday Keith, sounds good, like to see piccies of your setup too

    What grit did you use, & where did you get it? What sort of wax do you use?

    What tools to you use it on, & how would you compare it to grinding / beltsanding , etc

    Details, details...


    Cheers.................Sean


    The beatings will continue until morale improves.

  6. #5
    Join Date
    Apr 2002
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    Brisbane
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    Default

    there was some discussion about something similar in the past & the upshot was that MDF was a realy good proposition particularly if you could get it in 25 or 32mm

    cheers
    Any thing with sharp teeth eats meat.
    Most powertools have sharp teeth.
    People are made of meat.
    Abrasives can be just as dangerous as a blade.....and 10 times more painfull.

  7. #6
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    Jan 2007
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    Quote Originally Posted by soundman View Post
    there was some discussion about something similar in the past & the upshot was that MDF was a realy good proposition particularly if you could get it in 25 or 32mm

    cheers
    For those lucky enough to live in Brisbane, Reverse Garbage at West End sell 12mm wheels, about 100mm diameter for something silly like 20c each. They also sell lots of other goodies - cheap dowel for instance. and lots of bits of pic frames, old doors, all recycled.
    Cheers, Richard

    "... work to a standard rather than a deadline ..." Ticky, forum member.

  8. #7
    Join Date
    Nov 2006
    Location
    kansas mostly
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    Default

    Quote Originally Posted by scooter View Post
    Thanks for putting it up, Ron.

    Do you know what grit the SiC powder is? What sort of wax is used on the sharpening wheel?

    I believe the sharpening wheel is unslotted, but the honing wheel that takes the rouge is slotted? How big are the slots & how many?

    When you get a sec, could you please post a few closeup piccies of each wheel.


    Thanks for the info...........cheers..............Sean
    Don't know what grit the SiC is, but if I had to guess it leaves similar marks as about 300 grit sandpaper (maybe 400). The was has the consistancy of candle wax, similar to beeswax without the beeswax smell.

    The gritted wheel is unslotted. The honing wheel is slotted, never counted the slots but the are about what you'ld expect from a band saw blade and space roughly an inch apart (roughly 25 mm).

    will see about the pics (can't say when it may happen).

    I did count the layers of cardboard when I was in the shop today. Came out to 14 layers which puts each layer at just a bit over 1 mm.

    ron

  9. #8
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    Apr 2002
    Location
    Brisbane
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    Default

    from what I understand there is no need to have slots at all.
    the cardboard/mdf should be plenty porus to hold the compound.

    anyway both mdf and cardboard are pretty abrasive in themselves.
    cheers
    Any thing with sharp teeth eats meat.
    Most powertools have sharp teeth.
    People are made of meat.
    Abrasives can be just as dangerous as a blade.....and 10 times more painfull.

  10. #9
    Join Date
    May 2004
    Location
    Pakenham, outer Melb SE suburb, Vic
    Age
    55
    Posts
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    Default

    Thanks, Ron


    Cheers............Sean


    The beatings will continue until morale improves.

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