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  1. #1
    Join Date
    Dec 2005
    Location
    Emerald, QLD
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    4,489

    Default Not one to gloat ,but!

    A mate just finished his bandsaw mill before xmas and is still fine-tuning and getting things sorted so I offered a small Dead-finish log to the cause. Cut it with ease and only a slight deviation on one cut. I wanted to break this down for turning blanks which is why we only cut it around 3" thick - could just as easily have sliced it into half-inch boards.
    Looks like I'm gonna be spending a bit of time around there .
    .
    Updated 8th of February 2024

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  3. #2
    Join Date
    Mar 2005
    Location
    In the shed, Melbourne
    Age
    53
    Posts
    6,883

    Default

    Gotta give that 11 out of 10 for ingenuity.

    All I have to ask is where is the steering wheel?
    I make things, I just take a long time.

    www.brandhouse.net.au

  4. #3
    Join Date
    Oct 2006
    Location
    Tallahassee FL USA
    Age
    82
    Posts
    4,650

    Default

    Finally, a bandsaw with real tyres. Amazing.

    Cheers,
    Joe
    Of course truth is stranger than fiction.
    Fiction has to make sense. - Mark Twain

  5. #4
    Join Date
    Mar 2005
    Location
    In the shed, Melbourne
    Age
    53
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    6,883

    Default

    C'mon you lot he's waiting for some bloke to say something about the timber.
    I make things, I just take a long time.

    www.brandhouse.net.au

  6. #5
    Join Date
    Mar 2008
    Location
    Lambton, Newcastle, NSW, Australia
    Posts
    4,957

    Default

    The timber looks fantastic and sweat slabs at 3" but that blade without something to slow it down should it come off makes my blood run cold. Great looking bit of gear all the same.
    Instagram: mark_aylward
    www.solidwoodfurniture.com.au


    A good edge takes a little sweat!!

  7. #6
    Join Date
    Apr 2007
    Location
    Arundel Qld 4214
    Age
    86
    Posts
    701

    Default

    My little band saw has an hydraulic pressure control and operates at 2000 PSI on the gauge. When a blade breaks I wouldn't want to one of the objects it connects with. You really need as much cover over and around the blades as is possible ASAP.

    I couldn't see how you tension your blade. Do you just use the amount of air in the tyres.

    John

  8. #7
    Join Date
    Apr 2006
    Location
    near Mackay
    Age
    59
    Posts
    4,639

    Default

    That's an innovative bit of gear your mates got there Vern.
    What size blade does it run ? ( width and TPI mainly )

    No fires while cutting that one up ?

  9. #8
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Thumbs up

    Now vern, that's just not cricket to show so much DF in one photo.

    Where the hell did you get a log that size?

  10. #9
    Join Date
    Nov 2004
    Location
    Millmerran,QLD
    Age
    73
    Posts
    11,171

    Default

    I was hoping the blade and drive belt guards had been removed for clarity.

    No?

    Ingenious device though would like to know more. Also what is the timber?

    Regards
    Paul
    Bushmiller;

    "Power tends to corrupt. Absolute power corrupts, absolutely!"

  11. #10
    Join Date
    Mar 2003
    Location
    Newcastle
    Age
    69
    Posts
    1,077

    Default

    Great machine and I second the comments on a blade guard. The guard doesn't have to be excessive as its function is to catch and stop the blade as it comes away from the wheels. Just stops a loose end flapping around. Another improvement your mate might try is to run a thin stream of water onto the blade. The water acts as a cutting lubricant, coolant and dust reducing agent.
    PS. great piece of timber.

  12. #11
    Join Date
    Jan 2009
    Location
    Busselton, WA
    Posts
    708

    Default

    Ive seen alot of homemade bandsaws like this and they work well. The boys are right though, some kind of wheel house guard is a great idea so that when a blade breaks it stays in house. Ive have never had one fly out of my woodmizer and would dread it if it ever did. Even with guards on i never let anyone stand side on to the machine. The principle of blade tensioning on these types of machines is with the tyre pressure itself in most cases. And with the tyre being slightly curved in shape the blade will self track and find its place. Someone also said something about blade lubrication, this too is a good idea for 2 reasons. It stops sap buildup on the teeth therefore maintaining correct tension and blade set. The other is so that the blade maintains a consistant blade temperature on the front of the blade to the back, maintaining consistant tension and slowing down the biuldup of small fractures in the gullets of your teeth. Nice lookin timber by the way

  13. #12
    Join Date
    Jul 2003
    Location
    geelong
    Age
    88
    Posts
    774

    Default

    Hey Vern, Any chance of some of your beautiful Qld Acacia,s cut to 3/4 inch thick,would be great for jewelery boxes.
    Great machine , I don't think I would stand within 50ft of it when its operating. regards John.

  14. #13
    Join Date
    Apr 2005
    Location
    Nerang Queensland
    Age
    67
    Posts
    10,766

    Default

    My favourite timber , great use of someone else's gear

    3" thick is also a good size for pepper grinders Those ones with those nasty cracks/hollows would come up a treat with some pearlex resin as WW pepper grinder blanks
    Neil
    ____________________________________________
    Every day presents an opportunity to learn something new

  15. #14
    Join Date
    Dec 2005
    Location
    Emerald, QLD
    Posts
    4,489

    Default

    Thanks for the interest guy's . The blade tension is sorted with an adjustment screw that pulls the non-drive wheel outwards - works really well.
    Next step is to take the wheels and get them balanced to minimize vibration. John had at the tyres with an angle grinder to remove the rubber that was pushing on the teeth and messing with the set of the teeth.
    Quote Originally Posted by Ironwood View Post
    That's an innovative bit of gear your mates got there Vern.
    What size blade does it run ? ( width and TPI mainly )

    No fires while cutting that one up ?
    He's using bi-metal 1.25" / 1 TPI or maybe less and the lucky bugger scored a little used sharpening jig from an old miller somewhere - for nothing!!! He's already cut a heap of Gidgee and Dead-Finish on the one blade but is ordering a pack of 6 more from the US at present.

    Quote Originally Posted by artme View Post
    Now vern, that's just not cricket to show so much DF in one photo.

    Where the hell did you get a log that size?
    That's actually the baby - I cut it because I thought it would have more figure than the stuff the other blokes were loading on the trailer - 5 logs around 400mm diameter x 3 metres long

    Quote Originally Posted by Toymaker Len View Post
    Great machine and I second the comments on a blade guard. The guard doesn't have to be excessive as its function is to catch and stop the blade as it comes away from the wheels. Just stops a loose end flapping around. Another improvement your mate might try is to run a thin stream of water onto the blade. The water acts as a cutting lubricant, coolant and dust reducing agent.
    PS. great piece of timber.
    The guard is coming but the machine is still very much in prototype so the guards will come last. You can't see it in that pic but there is a water container on top of the frame with a line feeding down to the blade and a tap just beside the operator. John is talking about changing to an 'occasional spray' type system using a lubricant he has read about but I reckon the water is doing the trick..
    .
    Updated 8th of February 2024

  16. #15
    Join Date
    Jan 2009
    Location
    Busselton, WA
    Posts
    708

    Default

    I thought i saw a little hose in the picture. Wizz bang lubricants arent overly necessary. When i cut Tuart and Wandoo i just add dishwashing liquid to the water and it works a treat

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