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  1. #1
    Join Date
    Nov 2004
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    Adelaide
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    Default Restored bit brace

    This brace was my father's. As I have never seen him using it, I assume that it was happily rusting and gathering dust for the past forty-something years. During one of my recent visits I decided it was time to redeem the brace from oblivion and took it.

    A citric acid bath was enough to remove most of the rust, and release the locked ratchet mechanism. The stuck handle required more effort. I had to split it open, sand and wax the inside, and glue up again. As you can see, my glueing does leave a lot to be desired.

    I have not managed to clean all the rust from the knurling. I tried using a sharp knife in every imaginable way, and some that are hard to imagine, but the rust is still there. Alf, if you are reading this, please reveal the secret of cleaning knurling with a sharp knife.

    The timber parts are finished with zillion coats of golden shellac, followed by EEE and traditional wax. Metal parts are oiled, greased and/or waxed.

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  3. #2
    Join Date
    Mar 2004
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    Default

    Quote Originally Posted by javali View Post
    I have not managed to clean all the rust from the knurling. I tried using a sharp knife in every imaginable way, and some that are hard to imagine, but the rust is still there. Alf, if you are reading this, please reveal the secret of cleaning knurling with a sharp knife.
    Nice looking brace. With regard to removing the remaining rust, could electrolysis be used without damaging the chrome? Just a thought...
    I wanted to become a brickie but my old man said "No son, learn a trade."

  4. #3
    Join Date
    May 2005
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    Default

    Quote Originally Posted by javali View Post
    please reveal the secret of cleaning knurling with a sharp knife.
    Try a wire wheel in a drill or you can buy ones that can replace one of the stones on a bench grinder, just have GREAT eye protection when ever you use spinning wire wheels


    Rgds
    Ashore




    The trouble with life is there's no background music.

  5. #4
    Join Date
    Jul 2005
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    Toowoomba Qld.
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    Default

    Nice looking brace Javali. Are you thinking of using it, or just a collectible?
    Maybe just a good spray of CRC followed by a wire brush to get into the knurling...you can get nice brass bristled ones that aren't too severe.

    Cheers.
    Andy Mac
    Change is inevitable, growth is optional.

  6. #5
    Join Date
    Feb 2006
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    Perth
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    27,821

    Default

    I would suggest a short bristle brass wire wheel. If that doesn't work and you can get hold of a stainless steel wire wheel that is usually a little softer than many other steels.

  7. #6
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    Aug 2006
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    Default

    Gee, that has come up really nicely! Funny where inspiration comes from. My dad died 6 years ago, and I have from time to time being cleaning up some of his many tools (that I rescued before the clearing sale). I used his old brace about a month at a school working bee, and thought then that it might be noce to clean it up - they ARE a very handy tool at times. You have given me some inspiration. If it comes up half as nice as yours I will be happy.
    Well done! By the way, I was cleaning the knurled knob on his old sliding square the other day and found my stiff and cheap brass welding wire brush did the trick - I also use a brass wire brush in the drill press frequently for cleaning up rusted metal items.

    Any more tools going to get a renovation?
    Jeff
    Life is just a leap of faith
    Spread your arms and hold your breath
    And always trust your cape

  8. #7
    Join Date
    Nov 2004
    Location
    Adelaide
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    Default

    The wire wheel on the drill did the trick. I got most of the rust off. I left a few brown spots just for the restored-not-new look. It still leaves the question of how Alf cleans out knurling with a sharp knife...

    I tested it today, and am impressed. It is just a pleasure to work with. It seems that I have underestimated the importance of a smooth mechanism in a brace. Either that, or I am having a severe halo effect.

    Andy, I hope I answered your question about the 'C' word.

    Jeff, I have a huge pile of tools waiting for renovation. The next one will probably be a Stanley 10 1/2 I picked in some auction, but something else might come in the way. Good luck with your father's brace. I am sure it will come nicer than mine, and it will always be special to you. Post a photo when you are done.

  9. #8
    Join Date
    May 2005
    Location
    Forest Grove, Oregon USA
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    496

    Default

    I suspect Alice will be along sooner or later, but I'll send her a note about the thread...

    Take care, Mike

  10. #9
    Join Date
    Aug 2005
    Location
    Cornwall, UK
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    Default

    As Mike's practically dragged me over here by the ear...

    Tsk, got to watch what I write, haven't I? The sharp knife run painstakingly along each individual line will remove the crustiest rust and all the other crud that haunts kurled parts, but nothing really ever completely cleans it up and makes it "as new" (although I'd love to hear otherwise). I've tried all sorts, even unto going down each line with a suitably charged hard felt wheel with a knife edge in a Dremel, and it'll still look "used". Trouble is, with knurling, it takes next to no time to look used anyway, so there's probably not much future in trying to do more than get rid of the worst, slap on the wax and retire content.

    Sorry, no magic formula.

    But good to hear of a brace put back to use. Try a magnetic bit holder and screwdriver bit in it on the next evil-minded screw you need to remove - more torque than a chat show.

    Cheers, Alf

  11. #10
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    May 2004
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    Pakenham, outer Melb SE suburb, Vic
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    55
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    Default

    Quote Originally Posted by UKalf View Post
    ...But good to hear of a brace put back to use. Try a magnetic bit holder and screwdriver bit in it on the next evil-minded screw you need to remove - more torque than a chat show.

    Cheers, Alf
    Good for countersinks too


    The beatings will continue until morale improves.

  12. #11
    Join Date
    Nov 2004
    Location
    Adelaide
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    Default

    Thanks Alf (and Mike).

    I have tried this approach, but it did not come up as nice as your brace. The wire wheel did clean it better. I usually do not like using wire wheels, as they leave too much wire marks, but these seem invisible one the knurling, and it seems to have revived the knurling. It provides a much better grip now.
    It does not make them as new, but IMO that's OK. I do not plan on putting any of my tools in a display box, and even if I bring them to an as new condition they will lose that look after some use, so why bother?

  13. #12
    Join Date
    Dec 2005
    Location
    Sydney
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    Default

    For the knurling (next time) use a very strong citric solution made up with boiling water, and agitate the solution after you put the knurled item in, ie stir it vogorously for a short period, say 10 minutes, take it out and give it a scrub with a stiff bristle brush, repeat if necesary until de-rusted.

    IMPORTANT next step - dry with a hair dryer thoroughly and immediately. While still hot spray some G15 rust preventative on and wipe in. If you cannot get this (an industrial product not available from retailers), use 3in1 oil.

    My experience is that hot strong citric will get rid of all but hard rust, ie where the rust is very thick and hard and stable. For this, citric gets rid of the surface rust layer, and you then hit with rust converter and paint. I am thinking of machinery here of course, I not recall found this sort of rust on hand tools. If I had such a tool I would toss the tool in the bin.

    cheers, peter

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