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  1. #16
    Join Date
    Sep 2004
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    Brisbane
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    Quote Originally Posted by malb View Post
    Melamine is fickle stuff to cut without chipping the edges, hence the suggestion earlier about saws with a scribing blade to precut the lower face while feeding the material through the saw.

    Next issue is edging the cut edges, yes you can buy preglued 0.4mm tape and heat gun based edger/trimmers, but 0.4mm tape is fairly soft and brittle and more use for hiding the raw edge of the substate than protecting the melamine edges from chipping in use. A solid 1mm edge serves both functions very well but needs to be applied with a commercial machine.

    For this reason, I would suggest that you work out what you need for all rooms and talk to a few cabinetmakers about getting a custom flatpack cut. They can make your layout sketches and dimensions, draw it up and lay it out on sheets in a couple of hours, then route and edge in a couple of hours as well. You end up paying for cutting and edging labour, and loose the excuse for buying a saw, but the job would come out a lot cheaper than contracting out the job, and you have a pro finish and look.
    I have been through this process. I got a cabinet maker who has a the right type of saw for cutting melamine to cut out all the shelving and framework. Then I made all the rest in silky oak-the doors, kick boards and all the visible facings which screw to the carcass. In the end we got a really nice kitchen for a tiny fraction of the price and I did not have to stuff about with large sheets of melamine.
    My age is still less than my number of posts

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  3. #17
    Join Date
    Mar 2006
    Location
    Brisbane
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    52
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    923

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    Quote Originally Posted by chook View Post
    I have been through this process. I got a cabinet maker who has a the right type of saw for cutting melamine to cut out all the shelving and framework. Then I made all the rest in silky oak-the doors, kick boards and all the visible facings which screw to the carcass. In the end we got a really nice kitchen for a tiny fraction of the price and I did not have to stuff about with large sheets of melamine.

    Feel free to share the name Chook I had no luck would be happy to use them if possible.
    I like to move it move it, I like to move it.

  4. #18
    Join Date
    Feb 2006
    Location
    Doreen
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    43
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    103

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    For what its worth ive been making kitchens for 15yrs now using a circular saw bolted under an 8x4 sheet of white board. steel frame with square tube front and back that fitted a homemade fence.
    no scribe blade, but no chips.
    i would cut everything 2mm oversized and then take 2mm off on the jointer.
    you have to allow for 2mm each side because the chips can be quite large.
    ive never ever had a problem doing it this way.
    just my 2 cents

  5. #19
    Join Date
    Dec 2004
    Location
    Perth
    Posts
    324

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    I've done a fair bit of melamine work with a triton and sliding table and agree about the chipping. The trouble with the little chips and the iron on edge banding is that they serve as an entry point for any moisture. Look great for the first couple of years then start to come apart.

    Had significantly better results using a really good blade (designed for melamine) and buzzing 0.4mm off the edge with a planer before edge banding. Those ones didn't come apart anywhere near as easy.

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