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  1. #961
    Join Date
    Nov 2004
    Location
    Millmerran,QLD
    Age
    73
    Posts
    11,174

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    Trev

    That Indian is coming up just beautifully.

    Glad the Keystone is holding it's own. If I had know it was as good as that I would have had a reserve on it at the auction and billed it as a "universal" model. I hope you treated yourself to a beer afterwards and as you know that is where the Keystone bottle opener comes into it's own.

    For those of you who don't know the history (provenance?) of this saw I have taken the liberty (and it is a liberty to even hint at a digression of Trev's amazing thread on this build) of posting some pix of the original saw before restoration .

    Keystone 003.jpgKeystone 004.jpgSimonds 010.jpg




    Regards
    Paul
    Bushmiller;

    "Power tends to corrupt. Absolute power corrupts, absolutely!"

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  3. #962
    Join Date
    Nov 2001
    Location
    Brisbane, Queensland , Australia
    Age
    60
    Posts
    49

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    Quote Originally Posted by Repliconics View Post
    Sight gag and a bit of an in joke for the folks at Brett's the other weekend.
    I made a delicate and surgical incision into the engine!
    Cut the gearbox with Paul's Keystone Bottle opener



    Now all I need to do is fix the mess I've made.

    Cheers
    Trev.
    I've seen the build photos, so I know it's 'only' a model.... But....

    Somehow this was one of the most confronting and offensive photo's I've ever seen...

    Akin to seeing a brand new Porsche go in the car crusher...

    It felt like a kick in the guts... ugh

  4. #963
    Join Date
    Mar 2005
    Location
    Camden, NSW
    Age
    74
    Posts
    3,576

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    Quote Originally Posted by Repliconics View Post
    Thanks for that mate it's greatly appreciated!
    Once the Indian's finished I'll get started on the Brough Superior.
    There's always something to build.

    Trev.
    Lawrence of Arabia's George V? ..........please, please, please!
    a rock is an obsolete tool ......... until you don’t have a hammer!

  5. #964
    Join Date
    Mar 2013
    Location
    St. Helens Tasmania
    Posts
    2,227

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    Quote Originally Posted by fletty View Post
    Lawrence of Arabia's George V? ..........please, please, please!
    Do you mean George V or VII the one he when bugger up on?
    Either way good idea mate.
    If I'm building a Brough it may as well be one of Lawrence's.

    Thanks
    Trev.

  6. #965
    Join Date
    Mar 2005
    Location
    Camden, NSW
    Age
    74
    Posts
    3,576

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    Quote Originally Posted by Repliconics View Post
    Do you mean George V or VII the one he when bugger up on?
    Either way good idea mate.
    If I'm building a Brough it may as well be one of Lawrence's.

    Thanks
    Trev.
    I think the 'V' has a more classic look?
    Just a suggestion Trev, I am sure that many of us who live in awe of your work would be happy to keep our eyes open for bits and pieces. When stumped, if you could let us know what you are looking for, a circle on a photo of the full size bike?
    Keep up the fabulous work and thank you for sharing with us,
    fletty
    a rock is an obsolete tool ......... until you don’t have a hammer!

  7. #966
    Join Date
    Mar 2013
    Location
    St. Helens Tasmania
    Posts
    2,227

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    Quote Originally Posted by fletty View Post
    I think the 'V' has a more classic look?
    Just a suggestion Trev, I am sure that many of us who live in awe of your work would be happy to keep our eyes open for bits and pieces. When stumped, if you could let us know what you are looking for, a circle on a photo of the full size bike?
    Keep up the fabulous work and thank you for sharing with us,
    fletty
    What I kool idea that is.
    I'd really enjoy building the Brough with the addition of bits and pieces from forum members.
    It would add so much to the story of the build and the object itself!
    Very kool fletty luv it.

    By the way I think you know your bikes.
    Good call 'V' is the classic Brough Superior

    Cheers
    Trev.

  8. #967
    Join Date
    Jan 2009
    Location
    Tampa, FL - USA
    Posts
    73

    Default

    Man oh man... I turn my back for an instant and you go to cutting things apart with a hand saw! What am I going to do with you Trev?

    I'm liking the way the front forks look now. Great work!
    He who blesses his neighbor in a loud voice, rising early in the morning, it shall be counted as cursing!
    Videos I have made. Abandon All Hope Ye Who Enter Here!
    https://www.youtube.com/user/johnnie52/videos

  9. #968
    Join Date
    Mar 2013
    Location
    St. Helens Tasmania
    Posts
    2,227

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    Quote Originally Posted by johnnie52 View Post
    Man oh man... I turn my back for an instant and you go to cutting things apart with a hand saw! What am I going to do with you Trev?

    I'm liking the way the front forks look now. Great work!
    Thanks Johnnie I'm pretty happy with the front end as well.
    But I don't think there's a hole lot that can be done with me mate.
    It doesn't seem to matter where you put me on a baseball field, I always seem to wonder to the left

    The front (I was about to write mudguard but I'm learning mate) "fender" is ready to be pinstriped.
    So it should be back on the bike in a couple of days.

    Yesterday I got the modifications to the sump done.
    It's looking pretty good.



    I cut the facing plate off the gearbox section and removed about 20mm from the housing.
    Then reattached it and repaired the surrounding area.



    As always a spray of primer and the nasty goes away!
    With a sand and a new top coat it should be right to go.

    Today will be a little more tricky.
    I need to make the same modifications to the top of the gearbox being sure that very things aligned with the sump.
    I'm a bit more confident about cutting up the top now that the sump is done.
    But it's still a bit of a worry

    Cheers
    Trev.

  10. #969
    Join Date
    Oct 2008
    Location
    Leopold, Victoria
    Age
    65
    Posts
    4,687

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    That alteration is so perfect no-one would even know you have touched it, even the ones who do know.

  11. #970
    Join Date
    Mar 2013
    Location
    St. Helens Tasmania
    Posts
    2,227

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    Well that was the most nerve wracking eight hours work.
    But I think I've gotten away with it.



    As I did with the sump I cut the facing plate off the gearbox and removed about 20mm from the housing.
    I made the cut along the back of the flywheel with a hacksaw blade held by hand.



    The red arrow on the bodyfiller mark shows how far the gearbox has been reduced.
    You can also see that the centre bolt tab needed to be shifted across to match the sump.



    Once I had the two halves matched up and sanded down I gave it a coat of primer.
    That's by far the biggest hack job I've ever had to do on any of my work.
    There's still a fair bit of work to do cleaning up the modified area's and respraying them.
    But the worst part is over.
    I just hope that damn chain lines up after all this!

    Right now a cup of coffee is the go, then I'll pinstripe the mudguard.
    WOW it's just gone 2 o'clock feels the it should be midnight!

    Cheers
    Trev.

  12. #971
    Join Date
    Mar 2013
    Location
    St. Helens Tasmania
    Posts
    2,227

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    Yesterday was a big one getting the gearbox cut down.
    It was hanging over me like a black cloud for a long time it's good to have done and out of the way.
    I'll repair a few bits of damage that the engine has picked up along the way being taken in and out of the frame.
    Then give the areas that need to be touched up a respray.
    With a little luck the engine should be back in the frame to stay by the end of the weekend.



    I managed to pinstripe the front mudguard yesterday as well.
    It still needs to be clear coated and resprayed underneath but it's looking pretty good.



    I'm really looking forward to the seeing the engine back in the painted frame.

    Cheers
    Trev.

  13. #972
    Join Date
    Apr 2013
    Location
    Torquay
    Posts
    4,427

    Default

    Beautiful workmanship Trev.

    Well Done !!!

    Keith

  14. #973
    Join Date
    Mar 2013
    Location
    St. Helens Tasmania
    Posts
    2,227

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    I had the thought this morning that I'd best actually make sure that I had removed enough material from the gearbox
    for the chain to be aligned.
    So I put the top of the engine in the frame to check.



    I'm happy to say there's more than enough room for the chain and it's guard.
    I've just repainted the sump and I'll mask off the top of the engine shortly.
    With a little luck I could have most of the engine back in the frame this afternoon.

    Cheers
    Trev.

  15. #974
    Join Date
    Mar 2013
    Location
    St. Helens Tasmania
    Posts
    2,227

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    Now we're getting somewhere!
    I've repainted the engine and got it back in the frame.
    Hopefully that's where it will stay and there's no need to take it out again.
    I'm really happy with the way the bike's looking so far.





    I'll take the front mudguard out now and give it a light sanding and it's first coat of clear.

    Cheers
    Trev.

  16. #975
    Join Date
    Jul 2005
    Location
    Oberon, NSW
    Age
    64
    Posts
    13,367

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    Looking fine!

    One question: how'd you make the front leaf spring? (You've probably already covered it somewhere, but there's sooooo many pages in this thread and I've so little spare time... )
    I may be weird, but I'm saving up to become eccentric.

    - Andy Mc

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