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  1. #16
    Join Date
    May 2006
    Location
    Adelaide
    Age
    71
    Posts
    149

    Default

    very nice job indeed!
    regards
    blockhed

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  3. #17
    Join Date
    Jan 2003
    Location
    Rosebud Vict AUS
    Age
    83
    Posts
    437

    Default Next Installment

    DOn't know what is going on here! Posted this info earlier, then couldn't find it, so reposted, then saw that original post was there so deleted new one, now both are gone! B Hell!
    ANyway, I guess the practice will get the text improved, if not the typo's!
    FIrst photo is of one of the two extra bending/gluing jigs I needed to make. Local kitchen manufacturer has lots of scrap MDF, just as well!
    It shows the clamping cauls that are a bit unusual.
    They have the following advantages
    -They are more stable than a single flat contact
    -They provide more bearing surfaces on the cuirved form
    -It allows for more pressure on the edges of the component
    Foillowing photo shows cutting of the tenon on my home made tenoning jig. This jig can be used for arbitary widths or pre-set standard widths so is rather useful. This time I added a 15 deg support piece
    Next photo- the teneon in the pseudo mortice ( I left a lam short cut to 75 deg to create as would have been rather difficult later)
    The last photo is a partial dry assembly wher the integrated shelf supports can be seen (using a pre-cut mortice again)
    Interestingly the supports after glue up match one to the other within a pumpteenth!

  4. #18
    Join Date
    Jan 2003
    Location
    Rosebud Vict AUS
    Age
    83
    Posts
    437

    Default Some progress made

    OK After three days delay (one day without power after the storm on the South Coast and two days clearing up), now the next installment. All 4 support peices laminated and the base completed (well almost) Also the shelf has been fabricated (bookmatched to bring out the symetry)
    May be of interest to some- the "page retention" system is a pair of rotatable stops. The position is controlled by a miniature ball catch with two detents at 180 degrees. Black "dots" in image are the two ebony plugs that will be inserted after finnishing and assembly

  5. #19
    Join Date
    Nov 2007
    Location
    Dundowran Beach
    Age
    76
    Posts
    19,922

    Thumbs up

    Coming along very nicely!!!

  6. #20
    Join Date
    Jan 2003
    Location
    Rosebud Vict AUS
    Age
    83
    Posts
    437

    Default Final Installment

    FOr all those that have followed this thread, here is the last one. I made some notes after finalization which are below
    Plusses
    · Learnt more about the limits of steam bending and lamination
    · Light reflection from curved surfaces always finds light to reflect
    · Mating twin curves reflect light between them
    · Air dried a must for extreme bending
    · Extend curves beyond the intended end point as curves tend to “straighten” near the end
    · First base was in error with no end section straight enough for vertical support, had to modify form and repeat
    · Design is pleasing to the eye
    · Quarter sawn timber does help

    Minuses
    · At the limits of bending, minor “delamination”
    · Expense of machining Stainless Steel ($460)
    · Measuring very difficult when all is curved
    · Epoxy good but dear ($30)
    · Marks show up after the 3rd coat of oil/wax (scribe marks or defects)
    ·

  7. #21
    Join Date
    Jun 1999
    Location
    Westleigh, Sydney
    Age
    77
    Posts
    9,561

    Default

    Very nice design and result, Jacko.
    Re the cost of epoxy, I use L139P from Adhesive Engineering, Leighton Pl. Hornsby. Similar to Techniglue, but considerably cheaper. They also do a liquid version.
    Visit my website
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  8. #22
    Join Date
    Aug 2004
    Location
    Brisbane
    Posts
    5,003

    Default

    A beautiful piece beautifully executed
    Perhaps ebonised dowel or something like gidgee would be a cheaper alternative to the stainless
    Cheers
    Michael

  9. #23
    Join Date
    Mar 2009
    Location
    Sydney
    Age
    37
    Posts
    2,722

    Default

    Really nice stuff there mate

  10. #24
    Join Date
    Nov 2007
    Location
    Albury Well Just Outside
    Posts
    13,315

    Default

    Nice result.

  11. #25
    Join Date
    Mar 2010
    Location
    Berowra, Sydney
    Posts
    171

    Default

    Really nice piece of work Jacko.

    I'd be looking to replace the stainless in the next one too. They look good, but I doubt a customer would realise how much the stainless was worth, and would probably think your profits are much higher than they were. If you want to stay with metal, how about brass or anodised aluminium? Otherwise a contrasting timber would look good too, and not eat into your profit nearly as badly.

    Please note this is not a criticism, I just think you deserve more of the profits than you ended up with!

  12. #26
    Join Date
    Aug 2007
    Location
    Brisbane
    Age
    43
    Posts
    45

    Default

    It looks wonderful Jacko, you've done a great job. Congratulations!

    Will

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