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  1. #16
    Join Date
    May 2005
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    Eden Hills, South Australia
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    63
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    3,458

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    Great thread javali, and good to see a darkside purist at work.

    The sides of the dovetails are at a very steep angle: looks like about 45 degrees. I'd be concerned that this exposes some very short grain at the tips, which are then vulnerable to break off. I tend to see sliding dovetails done with shallower angles.

    Love the symmetric yet irregular spacing of the carcase dovetails.

    Look forward to seeing further progress.
    Those are my principles, and if you don't like them . . . well, I have others.

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  3. #17
    Join Date
    Apr 2004
    Location
    Back on the sunny Gold Coast from Japan
    Age
    68
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    334

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    Looking good.

    A dovetailed carcass, and especially the irregularity of hand-cut dovetails, really has a sense of quality about it.

    Keep the photos coming.

    Des

  4. #18
    Join Date
    Mar 2006
    Location
    Bowral
    Posts
    837

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    Hear hear. Great thread javali.
    Bob C.

    Never give up.

  5. #19
    Join Date
    Nov 2004
    Location
    Adelaide
    Posts
    304

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    Thanks all.

    Zenwood: Thanks for the comment. The dovetails are more like 30 degrees but it is probably still too steep. I just hope that the load on these joints will not be too heavy.

  6. #20
    Join Date
    Nov 2004
    Location
    Adelaide
    Posts
    304

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    More progress:

    I tried smoothing the box and got too much tear out. The scraper seems to be doing fine, however some of the tearouts on the top are far to deep to be cleaned, and will have to stay. Next time I have to remember to work on hidden surfaces first. (pic 1)

    The drawer fronts are trimmed to size. I still have to clean them a bit. (pics 2, 3 and 4)

    I also made a finish sample board (pic 5) for SWMBO to chose what she wants. The finish will be a light coat of BLO, zillion of orange shellac, EEE and Traditional Wax.

  7. #21
    Join Date
    May 2005
    Location
    Magill, Adelaide
    Age
    59
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    1,537

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    That's really nice Javal

    Don't show it off too much or everyone will want one.

    Studley
    Aussie Hardwood Number One

  8. #22
    Join Date
    Mar 2007
    Location
    pakenham
    Age
    57
    Posts
    219

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    Stupid thought here, but if your not happy with the top, have you thought about flipping the unit and the top becoming the base?

  9. #23
    Join Date
    Nov 2004
    Location
    Adelaide
    Posts
    304

    Default

    Thanks guys.

    Studley, everyone can pick a ticket and wait for their numbers to be called.

    Dj, thanks for the suggestion. I thought about it for an hour and could not come up with any reason not to until I flipped the carcass over. It does not work because the drawers have to be on the runners.

  10. #24
    Join Date
    Dec 2004
    Location
    Toowoomba Q 4350
    Posts
    9,217

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    Number 8 for me

    Great thread Javali - been glued to the screen watching you work through this build.

    cheers
    Wendy

  11. #25
    Join Date
    May 2005
    Location
    Magill, Adelaide
    Age
    59
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    Did the wood whisper something about the first seven being no good Wendy?

    Studley
    Aussie Hardwood Number One

  12. #26
    Join Date
    Dec 2004
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    Toowoomba Q 4350
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    8 is my favourite number, 7 comes a very close second

  13. #27
    Join Date
    Nov 2004
    Location
    Adelaide
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    304

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    Some progress:

    Finished the carcass (pic 1). It still needs some EEE, but Iwill do that just before delivery.

    Also finished dimensioning the sides and backs of the drawers at the top row. (pics 2 and 3).

    Pic 4 shows the set-up for cutting the grooves for the bottom. It is just a fence nailed to a piece of scrap, and a stop made of a nail. The piece to be grooved is held against the fence. I later replaced the stop with one made of timber. The nail seems to mark the end of the timber.

    I am using a Carter C40 to cut the groove. It is a copy of the Record 040, which net.wisdom claims that you wouldn't want to have one. Given that the work is much lighter than cutting rebates in "sash fillister" mode, the fence does not seem to spin on the rod, and even if it does, filing a small flat at the top of the rod will take care of that. The main advantage of a single rod fence is that there is no need to worry about the fence being parallel to the body. It may be a bit harder to attach a larger timber fence to the plane, but this does not seem to be necessary for cutting grooves for drawer bottoms.

  14. #28
    Join Date
    Dec 2005
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    Oz
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    I have to say... As darkside goes I'm pretty impressed Jav

  15. #29
    Join Date
    Mar 2007
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    Munruben, Qld
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    10,027

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    Excellent thread and excellent work.
    Reality is no background music.
    Cheers John

  16. #30
    Join Date
    Aug 2002
    Location
    Perth, WA
    Age
    76
    Posts
    2,078

    Thumbs up

    One of the best tutorials we've had for a while, jav. Greenie launched!
    Driver of the Forums
    Lord of the Manor of Upper Legover

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