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  1. #1
    Join Date
    Apr 2008
    Location
    Perth
    Posts
    289

    Default Aint what it use to be

    Started out making a C spanner from 3mm plate, nothing special, just the run of the mill flat plate that bins are made of. Few months back, I bought one of them well packaged hole saw kits from Bunnies, the light bright blue ones, starts with "S". Before using any hole saw, I always drill a pilot hole first, ample supply of cutting fluid to ease the drill bit in. Attached the spankers new hole saw with supplied drill bit, applied more cutting fluid and proceeded to drill through the pilot hole, like I have done countless times before with the Starrit's.

    Ping, something flew past my face shield, . Checked the drill bit, chipped on both sides, stuffed, unusable and bin fodder for the bit. Brand new, never been used and it cant drill a hole in soft steel. Found the old Starrit shank and holder, used that instead. My camera does not have a macro function to show the result, tried takeing a close up pic, just comes out blurred.

    The other "S" stuff is rubbish in my books.

    DD

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  3. #2
    Join Date
    Apr 2012
    Location
    Adelaide
    Posts
    42

    Default

    Sutton? I was under the impression their drill bits and the like were pretty good. Or did they move offshore at some point in the last decade or so?

  4. #3
    Join Date
    Jan 2011
    Location
    Far West Wimmera
    Age
    63
    Posts
    2,765

    Default

    Some of their stuff is made offshore and some is still made locally. Yes the offshore stuff is less than perfect, but it can usually drill thru mild steel. As far as I am aware their Viper bits are still locally made.

    Dean

  5. #4
    Join Date
    Aug 2012
    Location
    Australia
    Posts
    521

    Default

    Their P&N brand are offshore specials.

  6. #5
    Join Date
    Jul 2012
    Location
    Griffith NSW
    Posts
    257

    Default

    Im a highschool teacher and I get to test out a lot of consumable stuff like drill bits out frequently. My experience with sutton labelled drills, both the viper bits and the regular ones you buy in bulk packs (who's model name escapes me at this point) and they have held up as well as the dormers I have. These drills see their share of abuse too, drilling without centre punch marks, cutting speeds waaaaay too high and feed rates that are just as stupid...Im not saying they are invincible, nothing is. They are a pretty hardy tool though, its one of few brands that survives longer than a few days in my workshop. You want to see some crap tooling, go buy some frost or the "craftright" crap being sold at bunnies.

    I only decided to post this because it seems to be a popular bandwagon for people to be jumping on lately and it doesnt seem like theres a lot of substance behind the claim for me. Reading the description of the incident with the hole saw, I cant help but wonder what has caused the failure. Was the pilot hole too close to the drill size in the saw? What grade was the steel stock? Was the drill fed too agressively? Theres plenty of things that could have contributed to the damage that would be far beyond what sutton can control. All I can say is that in the seven hundred or so sutton drills Ive bought in the last 12 months, Ive been consistently impressed with their ability to last when used correctly and put up with teenager grade abuse otherwise.

  7. #6
    Join Date
    Jan 2004
    Location
    Mackay Qld
    Posts
    3,466

    Default

    The holesaw incident may have resulted from inadvertently drilling the pilot hole with a 6mm drill and then using the pilot in the holesaw which is 6.35mm( 1/4)" which is the pilot size for Sutton holesaws.

    The holesaw pilot drill bites and snaps of the outside edges before it can completely drill through. When drilling 3mm steel with a standard angle drill bit this can often happen.

    I know it can happen because I have done it.


    Sutton last time I looked was Aussie made , but Frost a sub brand is Chinese made , while P & N drills have been made in New Zealand for years.



    Has anybody tried the Alpha brand drills from Europe yet?

    Grahame

  8. #7
    Join Date
    Jul 2012
    Location
    Griffith NSW
    Posts
    257

    Default

    Quote Originally Posted by Grahame Collins View Post
    Has anybody tried the Alpha brand drills from Europe yet?

    Grahame
    Yep, had a few box sets of them purchased in 2012. Theyre not awful, but Im not rushing out to fill the drills with more of them. I found the smaller sizes to be a bit brittle compared to the suttons, but the bigger ones are still kicking around. Ours were TiN coated and it appeared to be the reason they didnt live long in the metalwork rooms, the coating would eventually die and the drill underneath that wasnt up to the job. The drills in the woodwork rooms are still going strong though.

  9. #8
    Join Date
    Apr 2008
    Location
    Perth
    Posts
    289

    Default Drill bits

    The pilot hole was 3mm drill bit from sutton, bought a heap of them packadged in the green blister pack from my local hardware bloke. Random selection from the bin had the first 2 blunt as a dogs nose, the 3rd one actually drilled the pilot hole, steel plate is 3mm, nothing special, not hardened, not bisalloy or grader blade. Hitachi 750w electric hand drill, Treflex in a spray can. My mill is out of action with a bearing change, hence the making of a c spanner, and the need to use the hand drill.

    The old Hitachi drill has been used for this same purpose over the years to cut holes in a variety of materials using Starrit hole saws, and I understand that bits get blunt, just never expected to get them out of an unopened packet as blunt units or have them fracture like the one yesterday. But hey, what would I know, I'm still learning.

    DD

  10. #9
    Join Date
    Sep 2010
    Location
    Lebrina
    Posts
    1,099

    Default

    I have noticed that the pilot drills in holesaw arbors have a very thin web and are quite hollowed out compared to the more common drill bits therefore making them more prone to breakage.
    3mm is probably on the upper side of ideal for piloting a 1/4" drill bit, but I've seen certainly seen a lot worse than that done.

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