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11th February 2014, 09:00 AM #1New Member
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Basic level question: How to expand the inside of a brass tube?
Hello WoodworkForums members.
Starting with two identical brass tubes, how can I expand one so that the other can fit inside it? I want to make something like what's in the two photos I've attached to this post.
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11th February 2014, 09:11 AM #2
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11th February 2014, 09:56 AM #3.
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The brass may also be work hardened from the tube making process so it's probably a good idea to anneal the ends before you use an expander.
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11th February 2014, 10:01 AM #4Senior Member
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G'day Nyah,
Using a tube expander like the type suggested will do the job but you need to be careful when doing anything that stretches a metal like brass.
Brass tube is usually work hardened as a result of how it’s made so you will need to anneal the section you want to expand first or it will split.
To do this simply heat the first inch of the end you want to expand till it starts to turn red then let it cool down. You can quench it in water if you are in a hurry.
Don’t be tempted to expand it while its hot, brass is a hot short metal and it will probably tear if you try.
If you don’t have access to a tube expander you can manually work the tube over a mandrel of the correct diameter.
Of course you will need to make a mandrel first so you will need access to a lathe or get someone to make you one, it’s only a five minute job.
Hope this helps and welcome to the forum.
Cheers,
Greg.
Edit......Ooops, Bob beat me to it
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11th February 2014, 10:37 AM #5.
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11th February 2014, 06:37 PM #6GOLD MEMBER
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plumber usually has tube expander...but will it be the size you want?
they usually start at 1/2 inch and go up in 1/4 inch increments
fridgies on the other hand usually start at 3/8inch and go up in 1/8
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