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30th April 2012, 11:12 PM #1.
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Hercus Tool and Cutter Grinder - Spindle Drive Belt and Pulleys
The No.3 grinder has a double vee spindle pulley. This morning I purchased a 63mm diameter taper lock pulley and bush to suit a 180W 2850 rpm single phase motor I planned on fitting in place of the 370 W 1440 rpm three phase motor I had fitted a while back.
Turned out that there was far more vibration emanating from the single phase donk than there was with the 3 phase. There was considerable pulley wobble so I checked the motor spindle for run out. 0.0005 " TIR. FA. The motor bearings will be replaced which may lessen the vibration which then leaves the pulley. For a total cost of $15 for the bush and pulley maybe the expectation that it would run true may have been unrealistic. Anyway, with the belt fitted the resultant speed is too high. The belt sits on the bottom flat between the vees on the grinding spindle pulley and nearly flush with the top of the vees of the motor pulley. The belt would have to run at the bottom of the vees ( 46mm diameter) on the motor pulley for the grinding spindle to run at its design speed of 3600 rpm.
The maximum speed allowable for the 6 inch Norton wheel is 4075 rpm. With the set up I had this afternoon, the spindle was running at 3876 rpm. Or close to it.
I had a look at the spindle cross section illustrated in the "Operators Instruction Book". Ten pages . The pulley profile differs from mine, vee belts drive off their sides. Mine is simply worn out.
Hercus did away with the vee belts on the later, greatly impoved No.1 T and C grinder. They were replaced with a flat belt. The 'Book " refers to it as a 225L075 Timing Belt. The section suggests to me that it maybe a toothed belt. The flanges are drawn as separate pieces with would be required if the pulley was machined incorporating teeth.
I have no desire to replicate the same pulley but a new pulley that accommodated a conventional flat belt would be a fairly simple exercise.
And finally here is my question. Should the pulley (s) be flat and flanged or curved to centre the belt?
BT
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30th April 2012 11:12 PM # ADSGoogle Adsense Advertisement
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30th April 2012, 11:35 PM #2GOLD MEMBER
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Choice would depend really on how you want to make them.
There would be no particular reason why you would run a convex captivated pully.
The duplex on the machine appears to have a much wider flat on the bottom of the vee than the taper lock,although the orientation of the photo does not clearly show it.
If it is worn as you think,it would appear to be a exceptional amount of wear.
To get a flat as wide as your photo indicates you would think that the sides of the vee would be paper thin if not even there at all.
It isnt a B section duplex.Last edited by pipeclay; 30th April 2012 at 11:44 PM. Reason: more
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30th April 2012, 11:53 PM #3
Hi Bob,
Firstly i am surprised at the taper lock being so badly out of balance. I have used taper locks up to 250mm with no problems and mi locks up to 225, with some problems, mainly from not doing up the retaining bolts evenly.
In my opinion i would make the pulley flat with a lip each side. My Conrick still has a 30mm wide flat belt, and it has convex pulleys, and no lips. Whilst i understand how the convex surface should help to keep the belt centered, as soon as you put a VERY high load on the belt it tends to move to one side, and as soon as it does the convex surface causes the belt to come right off (not a pretty thing whilst cutting)
My Felder saw/spindle uses a rather tiny 20mm wide multi V belt to transmit its 3kw. I have never had belt slip on it, even though the high speed router spindle pulley is only about 20mm dia. Thats not much surface area!
Either way, multi V or toothed, the power your transmitting should not be a problem, however these type of belts do tend to need to be tighter than a v belt as they don't wedge themselves into the pulley, and your bearings may suffer due to the extra tension.
Ewan
Edit: you did not mention if you are using an A or B belt, all the taper locks i have used are A section, could the Hercus pulley be B section and thats an A section belt your trying? Mi locks should work with both A and B.
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1st May 2012, 12:06 AM #4SENIOR MEMBER
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Hi Bob,
Naturally I will say a flat belt. I have the curvatures for flat belt pulleys somewhere. I can find for you if required. If more transmission power is required from slippage you just lay another belt over the top.
Phil
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1st May 2012, 12:10 AM #5.
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The belts are about 3/8" wide Peter. The original belt was a 2300 Fenner. This machine is old, 1949 or older. All the ways are heavily worn. Maybe the original belt profile was different. The sectional spindle drawing showing the duplex vees is for a 3A grinder. Newer than mine.
Bob.
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1st May 2012, 12:13 AM #6GOLD MEMBER
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Flat Belt
Bob
I agree with Phil, a flat belt would be the go.
In the morning I will photo a small pulley, I machined hundreds off, for an abrasive belt machine, we once sold. It was done with the Turret attach on the Hercus lathe.
Anyway this pulley uses a crown & flanged sides, always worked well & ran smoothly at high speed. No probs with belt run off.
regards
Bruce
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1st May 2012, 12:21 AM #7.
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Ewan,
The belts I have are Gates TRUFLEX 1265 (3L265) - Gates 3L265 Truflex V-Belt 8400-1265
Neither an A nor B.
Phil,
My little Dumore TPG has curved pulleys. The belt stays put at 38,500rpm.
BT
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1st May 2012, 12:24 AM #8.
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1st May 2012, 12:29 AM #9GOLD MEMBER
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1st May 2012, 12:36 AM #10SENIOR MEMBER
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I would have thought it'd use an M section belt (3/8") for the pulleys that small in diameter, like some of the lathe tool post grinders.
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1st May 2012, 12:37 AM #11.
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Bushed.
I am fading. My excuse is that I was up and down a ladder this arvo trying to refix a plaster cornice. I had to make it look like I hadn't spent the entire day playing in the shed.
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1st May 2012, 12:43 AM #12.
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I'm looking Mark - http://www.gates.com/catalogs/file_d...tes%5Ccatalogs
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1st May 2012, 12:52 AM #13
Bob - why don't you try an A section belt?
The belt you nave there is clearly to narrow. BTW, there is an M section belt which I have used a few times and it's about 3/8" wide. A section is about 1/2" wide.
Joe
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1st May 2012, 12:54 AM #14
Graziano beat me to it while I was still reading posts.....
He is suggesting the other way 'roud: excahnge you taperlock pulley for an M section one.
Joe
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1st May 2012, 12:58 AM #15.
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