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Thread: Threading Advice…..Again!
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10th May 2015, 04:23 PM #1GOLD MEMBER
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Threading Advice…..Again!
Hi all,
I'm planning on cutting a thread, M22x1.5mm. Now I have racked up quite a few thread cutting projects with great success so I think I have my technique pretty good. It's the technical (dimensional) side that I am yet to fully get a handle on, specifically the thread dimensional tolerances. For instance, according to a thread table on the net, the Major diameter of the external thread (bolt) for M22x1.5 can range from 21.968 to 21.732mm for a 6g fit. Similarly, the minor diameter has a tollerance ranging from 20.344 to 19.980mm. Same same for the corresponding nut which would have a 6H fit.
My question is, how do I work out from the tables the thread depth? Previously I had only made a bolt and choose a major diameter "midway" in the tollerance range and cut the thread depth until I achieved a nice fit on the existing nut but this time I plan on making the bolt and the nut.
Also, how (if any) does the thread depth change with the major diameter? For instance, is the thread depth the same regardless if the dimensions of the major & minor diameters are at either end of the tollerance scales?
Any help would be much appreciated.
Cheers,
SimonGirl, I don't wanna know about your mild-mannered alter ego or anything like that." I mean, you tell me you're, uh, super-mega-ultra-lightning babe? That's all right with me. I'm good. I'm good.
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10th May 2015, 04:40 PM #2Member
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Simon,
It would depend on how much thread engagement you need, which would depend on what you are using the nut and bolt for.
The actual position, sizing and thread face shape of the thread in relation to the centreline (axis) of the bolt and nut do not change; the variances in major and minor diameters only affect the amount of thread engagement between the nut and the bolt.
For most purposes you can use major and minor values midway between the given values, but clearly the minor and major diameters on the nut will need to be large than those on the thread to prevent interference.
I would make the nut first and then make the bolt thread to give a good fit, unless you need other existing nuts or internal threads to fit the bolt.
It wouldn't matter exactly what dimensions you use if nothing else needs to fit your nut and bolt.
Andrew.
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10th May 2015, 05:23 PM #3GOLD MEMBER
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Hi Andrew,
Thanks. When making stuff like threads etc. I prefer to make them compatible with the outside world. Eventhough on this case it would not need to be so. WRT the thread engagement etc. I thought that was taken care of with the class of fit, for instance a 6g 6H which is a standard fit.
I think I may have since answered my own question. The depth of thread = 5/8 x H where H = √3/2 x pitch. This gives a figure of 0.811mm (depth of thread for bolt) however I found another figure of 0.920mm for the bolt and 0.812mm for the nut which is different from what I calculated. Which is correct for metric pitch of M22 x 1.5mm in a 6g 6H class of fit?
Cheers,
SimonGirl, I don't wanna know about your mild-mannered alter ego or anything like that." I mean, you tell me you're, uh, super-mega-ultra-lightning babe? That's all right with me. I'm good. I'm good.
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10th May 2015, 07:12 PM #4future machinist
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Simon this is the way I work out thread depth not sure of the tolerance , you need to remember two constants.
For an external thread its .6134 x pitch
Example 0.6134x 1.5
= 0.9201mm
For an Internal thread use .5412x pitch
Example 0.6134x1.5
= 0.811 mm
Hope this makes sense I am on my phone.BETTER TO HAVE TOOLS YOU DON'T NEED THAN TO NEED TOOLS YOU DON'T HAVE
Andre
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10th May 2015, 07:52 PM #5GOLD MEMBER
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Much appreciated Andre,
Thanks mate.
SimonGirl, I don't wanna know about your mild-mannered alter ego or anything like that." I mean, you tell me you're, uh, super-mega-ultra-lightning babe? That's all right with me. I'm good. I'm good.
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10th May 2015, 08:05 PM #6Cba
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Simon,
you want to cut an external M22x1.5 6G thread.
This is a metric fine thread. And with metric fine threads, you need not to worry what its diameter is. You only need to worry what its pitch is and what is the tolerace you are going to use. This is how its is, a metric fine thread is completely and soley defined by its pitch and the tolerance, and nothing else.
I personally use thread tables, not formulas. This is what my table says about an ISO 6g 1.5mm external thread:
minimum outer diameter: d -0.268
maximum outer diameter: d -0.032
thread depth: 0.920
radius in thread valley: 0.217
d being the nominal thread diameter, in your particular case 22mm. Meaning min diameter 22 - 0.268mm, max diameter 22 - 0.032mm.
And this also answers your question "how does thread depth change with thread diameter". The thread depth of a metric fine thread does not change at all with thread diameter, it only changes with pitch. However, the thread depth is different for bolt and nut thred.
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10th May 2015, 09:01 PM #7Pink 10EE owner
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You need some thread wires... Then measure with the three wire system as you go.... It is the only way to really be able to cut accurate threads when it matters...
Ausee in melbourne sell a chinese set, but they are not as good as the US made Pee Dee wires which are around $20 a set..Light red, the colour of choice for the discerning man.
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10th May 2015, 09:55 PM #8Senior Member
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I use the infeeds tables at the bottom of this link. http://www2.coromant.sandvik.com/cor...061/tech_c.pdf
Richard, I should get myself some thread wires, where does one obtain the Pee Dee variety?
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10th May 2015, 10:27 PM #9Pink 10EE owner
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11th May 2015, 08:13 AM #10SENIOR MEMBER
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Hi Simon,
I agree with the use of thread wires as it is really the only way you can get any dimensional accuracy (if required) when screwcutting. Mind you I 'still' don't have a set but the one Richard pointed us to is likely to be my next purchase.
In the meantime I normally go down to Spotlight armed with my micrometer and the ball park size of the thread wire I need to measure the thread I am cutting and buy three sewing machine needles to suit.
It is surprising how accurate they are for the job at hand. Probably worth a crack until your thread wires arrive.
I may also have a brand new tap here that is the size you are after that I could post out to you. I have several I think so it would be yours for the keeping.
Phil
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11th May 2015, 08:49 AM #11GOLD MEMBER
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Hi Richard,
Yes it looks like I should look into getting some thread wires but they are designed to get you spot on go - no go, you still need to know the depth of thread to get you to ball park figures. Looks like I'm shopping for thread wires….
CBA, Thanks for the info. It had never occured to me that the thread dimensions were purely derived from the pitch. It makes sense.
Hi Phil,
Thanks mate for the generous offer but I would feel bad relieving you of an (expensive) item for my one off use. Besides, if I keep relying on taps then I will never have a need to finally do some internal thread cutting. Sewing needles eh? I love spotlight, it's such an underated store for males!
Hi Bob, are you talking about the infeed rates (ap) at C7 where it says 0.94mm for 1.5mm metric external pitch and 0.90mm for internal nut? These figures are still slightly different to others quoted. Not by much though.
SimonGirl, I don't wanna know about your mild-mannered alter ego or anything like that." I mean, you tell me you're, uh, super-mega-ultra-lightning babe? That's all right with me. I'm good. I'm good.
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11th May 2015, 08:56 AM #12SENIOR MEMBER
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11th May 2015, 09:04 AM #13GOLD MEMBER
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For anyone else interested, heres a link to the set mentioned by Richard from Ausee on their ebay store. Out of interest, how do they compare to the more expensive brand sold at The little Machine Shop?
http://www.ebay.com.au/itm/Thread-Me...item4633be0e2b
SimonGirl, I don't wanna know about your mild-mannered alter ego or anything like that." I mean, you tell me you're, uh, super-mega-ultra-lightning babe? That's all right with me. I'm good. I'm good.
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12th May 2015, 03:45 AM #14Senior Member
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12th May 2015, 12:00 PM #15GOLD MEMBER
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Thanks Bob, found them. They are the same values as stated before, 0.94mm for external and 0.90mm for internal. These are slightly different to the values obtained using Andre's calculations. It's probably neither her nor there but it intetrests me why the variation.
Anyway, I cut the M22x1.5mm thread using my "usual" technique. I then took it out and bought a standard M22x1.5 nut to test fit and found it fits like a glove. Of course once you remove it from the chuck it's pretty difficult to make any changes if you find it a little tight. I see the benifit of thread wires. No guess work! Mind you, if you make your major diameter within the specified tolerance and you feed in at the correct depth, how can you get it wrong anyway? It's just a recipe.
SimonGirl, I don't wanna know about your mild-mannered alter ego or anything like that." I mean, you tell me you're, uh, super-mega-ultra-lightning babe? That's all right with me. I'm good. I'm good.
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