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Thread: Cedar document box
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4th May 2012, 03:49 PM #1
Cedar document box
At the Kiama wood show in March I bought a rough piece of Australian Cedar from Mal and Greg Ward. It was a slab about 35mm thick in the shape of a "Y" where a branch had grown from the trunk. I managed to salvage some 14 mm boards from the $20 piece and this is the result.
The grain was mostly cranky and it took a while to get the boards into a usable condition.
I made this as a document box for one of my grandaughters so she can keep photographs, theatre programs,and all the stuff that teenage girls keep!
The box has inlaid hinges that are perfectly flush with the box and all the accent parts are from American Rock Maple. The lid insert is quilted Belgian Ash veneer on 5mm ply.The box is lined with a green leather seude.
The box measures 340 mm x 250 mm x 100 mm deep.And my head I'd be a scratchin'
While my thoughts were busy hatchin'
If I only had a brain.
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4th May 2012 03:49 PM # ADSGoogle Adsense Advertisement
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4th May 2012, 04:13 PM #2
Absolutely exquisite lovely design and excellent workmanship.
An heirloom to treasure i'm sure, congratulations
Cheers
Steve
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4th May 2012, 05:17 PM #3
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4th May 2012, 06:53 PM #4
Great work Ruddy.
The time we enjoy wasting is not wasted time.
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4th May 2012, 07:49 PM #5
Ruddy
That box is lovely!!!!!!!!!
I hope your granddaughter will cherish it and look after it and show her grand kids the talent that is in your familyJust do it!
Kind regards Rod
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4th May 2012, 08:14 PM #6
Fantastic job - love the figure in that Australian Cedar.
Well done
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4th May 2012, 08:59 PM #7Senior Member
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Stunning piece of work and something that your Granddaughter should be very proud to recieve. I hope that someday she will be able to appreciate the skill and care that went into it's making. Brian.
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4th May 2012, 09:05 PM #8SENIOR MEMBER
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Marvellous workmanship
What are the hinges?
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4th May 2012, 10:52 PM #9
Thanks for the encouraging comments.
ClintO....the hinges are inlaid 10 mm deep. I cut the hinge detail basically at the outset before I even mitre the box pieces. I allow the saw kerf thickness that will be lost when the box is eventually split into lid and base.
The hinge inlays are 4.5mm wide Rock Maple inserts that have been predrilled precisely with the hinge pin hole. You must also create a groove the length of the back of the base to allow for the hinge to open.
The glue up of the hinge is the tricky bit. I first glue (using Titebond) the inlay pieces into the base with the hinge pin in postion to get correct alignment. The hinge pin is then removed.
Then the second stage is to insert the upper inlays in order so that the lid can then be positioned on the upper inserts.For this stage I use 24 hour araldite as it has a long setting time and you need this time to get it all to come together.
I also make sure that this stage is done with the lid facing down so there is no chance of glue getting into the area where the hinge rotates.
You get one chance only to get this right. I actually made a prototype hinge assembly in pine before committing to the final box. This allowed me to get the design correctly dimensioned and get the assembly process proven.
Hope this helps...And my head I'd be a scratchin'
While my thoughts were busy hatchin'
If I only had a brain.
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5th May 2012, 08:04 PM #10Senior Member
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Absolutely beautiful.
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6th May 2012, 08:18 AM #11
As a relative beginner to the art of box making, I am completely astounded at the monumental thought and detail you have put into this box. I'm currently laying out a Cedar keepsake box for my Grand daughter at the moment, and even though it won't be as magnificent as yours, you have given me some good ideas to incorporate into my effort. Thanks for sharing !
I never forget anything I remember !!
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6th May 2012, 12:51 PM #12SENIOR MEMBER
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Couldnt agree more. I am staggered at the continual display of outstanding workmanship.
I only wish I could create this quality
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7th May 2012, 12:21 AM #13
I like the continuation of a theme, the hinges, the corners, compartment lid and front lid detail, good job
Pete
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7th May 2012, 06:11 PM #14
Got me beat. Super.
woody U.K.
"Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln
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7th May 2012, 06:34 PM #15Senior Member
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What a stunning result. Well done!
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