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  1. #1
    Join Date
    Sep 2006
    Location
    Sydney
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    83
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    1,480

    Default Cedar document box

    At the Kiama wood show in March I bought a rough piece of Australian Cedar from Mal and Greg Ward. It was a slab about 35mm thick in the shape of a "Y" where a branch had grown from the trunk. I managed to salvage some 14 mm boards from the $20 piece and this is the result.
    The grain was mostly cranky and it took a while to get the boards into a usable condition.
    I made this as a document box for one of my grandaughters so she can keep photographs, theatre programs,and all the stuff that teenage girls keep!
    The box has inlaid hinges that are perfectly flush with the box and all the accent parts are from American Rock Maple. The lid insert is quilted Belgian Ash veneer on 5mm ply.The box is lined with a green leather seude.
    The box measures 340 mm x 250 mm x 100 mm deep.
    And my head I'd be a scratchin'
    While my thoughts were busy hatchin'
    If I only had a brain.

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  3. #2
    Join Date
    Oct 2011
    Location
    Jimboomba. Qld
    Posts
    437

    Default

    Absolutely exquisite lovely design and excellent workmanship.

    An heirloom to treasure i'm sure, congratulations


    Cheers


    Steve

  4. #3
    Join Date
    Jun 1999
    Location
    Westleigh, Sydney
    Age
    77
    Posts
    9,561

    Default

    That is one beautiful piece of work! I like the detail on the hinges, lid handle and compartment lid inlay, you've obviously taken a lot of care to get them just right. I'm sure your granddaughter will treasure it forever.
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  5. #4
    Join Date
    Jan 2008
    Location
    Blue Mountains
    Age
    61
    Posts
    866

    Default

    Great work Ruddy.
    The time we enjoy wasting is not wasted time.

  6. #5
    Join Date
    Feb 2009
    Location
    moonbi nsw Aus
    Age
    69
    Posts
    2,065

    Default

    Ruddy
    That box is lovely!!!!!!!!!
    I hope your granddaughter will cherish it and look after it and show her grand kids the talent that is in your family
    Just do it!

    Kind regards Rod

  7. #6
    Join Date
    Nov 2005
    Location
    Darkest NSW
    Posts
    3,221

    Default

    Fantastic job - love the figure in that Australian Cedar.

    Well done

  8. #7
    Join Date
    Jun 2011
    Location
    Bongaree, Queensland
    Age
    84
    Posts
    163

    Default

    Stunning piece of work and something that your Granddaughter should be very proud to recieve. I hope that someday she will be able to appreciate the skill and care that went into it's making. Brian.

  9. #8
    Join Date
    Jan 2004
    Location
    St George area, Sydney
    Age
    66
    Posts
    640

    Default

    Marvellous workmanship
    What are the hinges?

  10. #9
    Join Date
    Sep 2006
    Location
    Sydney
    Age
    83
    Posts
    1,480

    Default

    Thanks for the encouraging comments.
    ClintO....the hinges are inlaid 10 mm deep. I cut the hinge detail basically at the outset before I even mitre the box pieces. I allow the saw kerf thickness that will be lost when the box is eventually split into lid and base.
    The hinge inlays are 4.5mm wide Rock Maple inserts that have been predrilled precisely with the hinge pin hole. You must also create a groove the length of the back of the base to allow for the hinge to open.
    The glue up of the hinge is the tricky bit. I first glue (using Titebond) the inlay pieces into the base with the hinge pin in postion to get correct alignment. The hinge pin is then removed.
    Then the second stage is to insert the upper inlays in order so that the lid can then be positioned on the upper inserts.For this stage I use 24 hour araldite as it has a long setting time and you need this time to get it all to come together.
    I also make sure that this stage is done with the lid facing down so there is no chance of glue getting into the area where the hinge rotates.
    You get one chance only to get this right. I actually made a prototype hinge assembly in pine before committing to the final box. This allowed me to get the design correctly dimensioned and get the assembly process proven.
    Hope this helps...
    And my head I'd be a scratchin'
    While my thoughts were busy hatchin'
    If I only had a brain.

  11. #10
    Join Date
    Feb 2008
    Location
    Scotland
    Posts
    155

    Default

    Absolutely beautiful.

  12. #11
    Join Date
    Jan 2011
    Location
    Cairns Qld Australia
    Age
    69
    Posts
    1,229

    Default

    As a relative beginner to the art of box making, I am completely astounded at the monumental thought and detail you have put into this box. I'm currently laying out a Cedar keepsake box for my Grand daughter at the moment, and even though it won't be as magnificent as yours, you have given me some good ideas to incorporate into my effort. Thanks for sharing !
    I never forget anything I remember !!

  13. #12
    Join Date
    Jan 2004
    Location
    St George area, Sydney
    Age
    66
    Posts
    640

    Default

    Couldnt agree more. I am staggered at the continual display of outstanding workmanship.
    I only wish I could create this quality

  14. #13
    Join Date
    Nov 2006
    Location
    Rockhampton
    Age
    63
    Posts
    2,236

    Default

    I like the continuation of a theme, the hinges, the corners, compartment lid and front lid detail, good job


    Pete

  15. #14
    Join Date
    Sep 2002
    Location
    Paignton. Devon. U.K.
    Posts
    6,062

    Default

    Got me beat. Super.
    woody U.K.

    "Common looking people are the best in the world: that is the reason the Lord makes so many of them." ~ Abraham Lincoln

  16. #15
    Join Date
    Dec 2008
    Location
    Clarence Town
    Age
    70
    Posts
    217

    Default

    What a stunning result. Well done!

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